Advanced Marine Electrics and Electronics Troubleshooting A Manual for Boatowners and Marine Technicians

(Barry) #1

58 electrical systems troubleshooting


MAKING SURETEST ADAPTERS

It’s relatively easy to make adapters to use the SureTest to check 240 V, 50 amp shore-power service.
You will need to buy two 50 amp replacement plug assemblies (male plugs) and two 15 amp female
plug assemblies to plug the SureTest into. You’ll also need about 2 feet of four-wire 240 V, 50 amp
shore cord or the equivalent.
You need to make two assemblies so you can test the ground, neutral, and 120 V “hot” lead for
each leg of the 240 V system. Construct one assembly (B) so that the hot lead connects to the L2 ter-
minal (see the illustration) and the grounds (green or GR) and the W (white) terminals connect to the
240 V plug. Construct the other adapter (A) the same way, except connect the hot lead from the
15 amp plug’s small-bladed terminal to the 240 amp plug’s L1 terminal.
Use about 1 foot of the shore-power cabling for each adapter. Mark the L1 and L2 connections
with an indelible marker for future reference. The illustration shows how the completed adapters
should look.

A


B


black, L1

50 amp, 240 V plug
assemblies

standard 15 amp plug
assemblies

white
gray, not connected

gray, L1,
not connected

white = neutral
black, L2, connected

green
gray
black

green

black = "hot"

gray = neutral

The L1 and L2 conductors and the neutrals and grounds. In A, L1 in the 50 amp plug is activated from the
15 amp assembly. Both white terminals are activated, and both green terminals are activated as grounds. In B, the
black terminal in the 50 amp plug is the L-shaped prong, which becomes L2, and is connected to the black
terminal on the 15 amp plug. The white and green terminals are continuous.
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