August 2019 41
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Rotary Table
M
ark out for 4 bolt holes and drill
6mm, photo 17. Drop the brass
disc into the brake disc and using
a transfer punch mark the 4 holes onto the
steel disc, photo 18. Remove the steel disc,
drill 5mm and tap M6. If you look closely
at the photo you will see that the nearest
hole has been stamped with a number 1.
The corresponding hole on the brass disc
is likewise stamped with the number 1 to
ensure the parts are fi tted in the correct
position, photo 19. The parts are held
together with four cap screws. I originally
assembled it with four short lengths of
spring to apply pressure but leave the
table free enough to turn, photo 20. I later
changed the springs for spring washers as a
small amount of lift could be detected and
they worked much better, photo 21.
The rotary table can now be assembled
with plenty of oil, photo 22. Centre the
rotary table under the milling machine quill
with a centre in the brass disc, photo 23.
Then tighten the nuts that hold the base
plate to the milling machine table, photo
- An indelible pen is used to write some
information on the inside, photo 25. Move
the milling machine table over and drill and
tap four M6 holes, photo 26.
Mark out an 11’’ circle on the piece of
20mm thick MDF, photo 27, and cut out
with a jigsaw. Finish the edge on the disc
sander. Drill four 6mm holes to match
the four holes tapped in the disc and
countersink. Fix the MDF to the brake disc
with four countersunk socket head screws.
19
20
Drill and tap the steel disc
Four short springs