Mini Magazine – September 2019

(Chris Devlin) #1
Our Minis
OOur Minis

stuff would do it all for a few quid.
Having cut the fabric to a rough
shape and purchased a couple of
cans of contact adhesive, your editor
and I set out one day recently to fit
it. The problem is that you really
need three people: two to hold and
one to cut but there is no way more
than two people can lie upside down
inside that car. Gez and I managed
to glue and cut it in the few precious
minutes before the contact adhesive
set and blood to the brain caused
one or the other of us to pass out.
Job done and in truth it looked
awful. The contact adhesive had

come through the foam all over the
place leaving dark stains. But 24
hours later they had disappeared
and the roof lining looked very
professional indeed. To fill the gap
between the cant rail and the roof I
have used square section foam, but
I’m much less happy with that. I’m
going to try again with a length of
the same material fitted around the
door apertures on the early cars.
The cheap foam looks good, costs
very little and is easy to fit if you
have an acrobatic temperament. So
far, it’s the only part of the rebuild
that has cost less than planned.

W


hen we stripped the
Downton out I was
surprised to learn that
the headlining had been put in the
proper way, with transversal
hangers holding the fabric up, no
mean feat in the cramped confines
of its coupé roof. When we released
the tension the whole thing
collapsed like a house of cards, and I
remember thinking that trying to
refit it wasn’t going to be a lot of fun.
I have an early XJ6 with what I
thought was ‘West of England’ cloth
roof lining, glued to a soft foam
backing and the edges finished with
the same cloth glued around f lexible
tubes, about half an inch in
diameter. Neat and easy to work.
That plan was favourite until I
found out how much West of
England cloth actually costs, at
which point I needed another
solution. Searching through piles of
automotive fabric at a show one day,
I found my XJ6 roof lining, and it
turned out to be a cheap light grey
foam with a natural looking finish
to one side. No need for expensive
cloth, no need for insulation: this

Everything about the Downton is custom made, even the headlining.




  1. (^) Cooper: changeover
    to negative earth.
    Improve soundproofing.




  2. Downton: Fire up the




engine (^) for the first
time in 10 years.
To do list
Final trimming of the roof
lining was a nailbiting process.
Will Finn
Contributor
‘It’s staying up for the
moment...’ Just how good
is your contact adhesive?
MINI LIFE Been into
Minis since before I could
walk (my child seat was
hooked over the back seat
of my parents’ Countryman).
Corgi and Scalextric
versions came next and
then the real thing.
I grew up a few streets
away from your editor, and
he’s kept me close to the
scene ever since.
MINI SPEC Standard
1964 Austin Cooper in
Tweed Grey. Downton GT
in Smoke Grey. More
Scalextric versions than I
would admit to.
MINIS OWNED
1979 1000, 1981 City E,
1963 ‘Morris Cooper S’
(probably an 850
originally), Downton GT,
1964 Austin Cooper.
Roofless
Looking almost professional...
Our Minis
stuffwoulddoit allfora fewquid.
Havingcutthefabrictoa rough
shapeandpurchaseda couple of
cansofcontactadhesive,your editor
andI setoutonedayrecentlyto fit
it.Theproblemis thatyoureally
needthreepeople:twotohold and
onetocutbutthereis nowaymore
thantwopeoplecanlieupside down
insidethatcar.GezandI managed
toglueandcutit inthefewprecious
minutesbeforethecontactadhesive
setandbloodtothebraincaused
oneortheotherofustopassout.
Jobdoneandintruthit looked
awful.Thecontactadhesivehad
come through the foam all over the
place leaving dark stains. But 24
hours later they had disappeared
and the roof lining looked very
professional indeed. To fill the gap
between the cant rail and the roof I
have used square section foam, but
I’m much less happy with that. I’m
going to try again with a length of
the same material fitted around the
door apertures on the early cars.
The cheap foam looks good, costs
very little and is easy to fit if you
have an acrobatic temperament. So
far, it’s the only part of the rebuild
that has cost less than planned.
W
henwestrippedthe
DowntonoutI was
surprisedtolearnthat
theheadlininghadbeenputinthe
properway,withtransversal
hangersholdingthefabricup,no
meanfeatinthecrampedconfines
ofitscoupéroof.Whenwereleased
thetensionthewholething
collapsedlikea houseofcards,andI
rememberthinkingthattryingto
refitit wasn’tgoingtobea lotoffun.
I haveanearlyXJ6withwhatI
thoughtwas‘WestofEngland’cloth
rooflining,gluedtoa softfoam
backingandtheedgesfinishedwith
thesameclothgluedaroundf lexible
tubes,abouthalfaninchin
diameter.Neatandeasytowork.
ThatplanwasfavouriteuntilI
foundouthowmuchWestof
Englandclothactuallycosts,at
whichpointI neededanother
solution.Searchingthroughpilesof
automotivefabricata showoneday,
I foundmyXJ6rooflining,andit
turnedouttobea cheaplightgrey
foamwitha naturallookingfinish
tooneside.Noneedforexpensive
cloth,noneedforinsulation:this
EverythingabouttheDowntonis custommade, even the headlining.



  1. Cooper:changeover
    tonegativeearth.
    Improvesoundproofing.
    2.Downton:Fireupthe


engineforthefirst
timein 10 years.

Todolist

Final trimming of the roof
lining was a nailbiting process.

Will Finn
Contributor

‘It’s staying up for the
moment...’ Just how good
is your contact adhesive?

MINI LIFE Been into
Minis since before I could
walk (my child seat was
hooked over the back seat
of my parents’ Countryman).
Corgi and Scalextric
versions came next and
then the real thing.
I grew up a few streets
away from your editor, and
he’s kept me close to the
scene ever since.
MINI SPEC Standard
1964 Austin Cooper in
Tweed Grey. Downton GT
in Smoke Grey. More
Scalextric versions than I
would admit to.

MINIS OWNED
1979 1000, 1981 City E,
1963 ‘Morris Cooper S’
(probably an 850
originally), Downton GT,
1964 Austin Cooper.

Roofless


Looking almost professional...
Free download pdf