12 ■ POPULAR WOODWORKING
4
Part A: Start with a^3 / 4 " thick by 1^3 / 4 "
wide blank.
1 Rout or saw a^1 / 8 " by^1 / 2 " groove
on the top face, starting^1 / 8 " from the
outside edge.
2 Rout or saw a^1 / 4 " by^3 / 8 " groove on
the same face, starting 1^1 / 8 " from the
outside edge.
3 Rout a^1 / 4 " tall by^3 / 8 " wide cove on
the inside edge, using a^3 / 4 " round nose
bit. Orient the blank inside-edge down,
with its top face against the fence.
After routing, the remaining inside edge
should measure^3 / 8 " wide.
4 Rout a^3 / 16 " deep by 1" tall cove on
the top face, using a^1 / 2 " round nose
bit. Use the same orientation as for
Step 3 (inside edge down, with the top
face against the fence).
5 Rout a^1 / 4 " by^1 / 4 " rabbet on the
inside edge.Part B: Start with a^1 / 2 " thick by 1^1 / 2 "
wide blank.
6 Rout^1 / 4 " roundovers on one edge.
7 Rip the blank to fi nal^3 / 8 " thickness,
with the rounded edge on the offcut
side of the blade.Part C: Start with a^1 / 4 " thick by 1^1 / 2 "
wide blank.
8 Rout^1 / 8 " roundovers on one edge.
Rip the stock to fi nal^1 / 4 " thickness,
with the rounded edge on the offcut
side of the blade.
Glue Parts B and C to Part A.Final Size: 1" x 1^3 / 4 "
I Can Do That
3 Make the second cut with the blank’s
outside face against the fence. Raise
the blade to meet the fi rst cut
and set the fence
at^3 / 8 ".
4 Rout a 45°
chamfer on the
outside face with
the bottom edge(^3) / 16 " wide.
2
Use a^3 / 4 " thick by 1^1 / 2 " wide blank.
1 Rout a 45° chamfer on the inside
face, leaving a^1 / 8 " wide edge on the
top. Then, set the fence and orient
the blank inside-face down. Then
complete the cut by making several
shallow passes.
2 Create the^3 / 8 " deep rabbet with
two tablesaw cuts. First, cut a^3 / 8 "
deep kerf on the inside face. Next,
set the fence so this cut leaves a^1 / 8 "
shoulder between the rabbet and
the chamfer.
Final Size: 3 / 4 " x 1^1 / 2 "
1
2
3 44
3
Part A: Start with a^1 / 4 " thick by 1^5 / 8 "
wide blank.
1 Round both edges, using a^1 / 4 " half-
round bit.
2 Rip the blank in half, to create two
completed^3 / 4 " wide Part A blanks.
Part B: Start with a^3 / 4 " thick by 2"
wide blank.
3 Rout^1 / 8 " roundovers on both top
face edges. Then, orient the blank
on edge, with its top face against
the fence for both cuts. To create the
Final Size: 3 / 4 " x 2^1 / 2 " fi llets, raise the bit’s straight shoulder
above the table.
4 Glue Part A blanks to the edges of
Part B.
5 Rout a^3 / 8 " by^3 / 8 " rabbet on the
inside edge.
3
5
PART A
PART B
FILLET
PART A
1
4 4
2
(^31)
4
5
66
PART C 8 77
PART A
PART
B
1