Fast Company – May 2019

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16 FASTCOMPANY.COM MAY 2019 PHOTOGRAPH BY JONATHON KAMBOURIS


For decades, bike helmets have been primarily designed to prevent one thing: skull fractures.
Most products are made with EPS foam, the same material used in beer coolers, which simply cushions
the head upon impact. But with increasing attention being paid to concussions and other traumatic
brain injuries (due, in part, to pro football), finding ways to protect what’s within the skull is becom-
ing top of mind. The new Wavecel Bontrager helmet from Trek Bikes, a leading cycling-gear company
based in Waterloo, Wisconsin, is composed of a hard plastic shell lined with a weblike layer of mold-
able plastic. In the event of a crash, the collapsible lining flexes and then crumples, in a similar way
to the crumple zone of a car, to absorb and redirect energy away from the rider’s head and theoreti-
cally prevent a concussion. “This is a drastic change in the way helmets are constructed,” says Trek
Bikes engineering supervisor Tony White. The technology was originally developed by an orthopedic
surgeon, Dr. Steve Madey, and a biomechanical engineer, Michael Bottlang, with funding from the
National Institutes of Health; they worked with Trek Bikes to bring it to market.

HEAD


FIRST
THE WAVECEL
BONTRAGER
HELMET OFFERS A
NOVEL WAY TO
STOP CONCUSSIONS.
BY YASMIN GAGNE

A Closer
Look
Here’s how the
Wavecel Bontrager
helmet works to
prevent a concussion.

FLEX
The cells, structured
like honeycomb,
flex to minimize the
force of the impact.

FOLD
The cells buckle
and crumple.

GLIDE
The cells slide, moving
energy away from the
head and redirecting it.

N


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