Car Craft – October 2019

(Joyce) #1

40 CAR CRAFT OCTOBER 2019


I


t seems as though you never have
the time to get to the projects that
are most important. Seven years
ago, we picked up this 1969 Mustang
Coupe for my son, Jason, to build as a
father and son project. He was 12 at
the time and the car needed a fair
amount of work, but we figured we
would slowly work on it. Now that he is
17 and about to enter his senior year in
high school, it runs and can move
under its own power, but it is not
streetable—not even a little. Over the
next few months, we will be attacking
this Mustang pretty hard to get it safe
and legal for Jason to drive, something
we’re sure a lot of readers and their
families will sympathize with.
The Mustang is a full project. There
is no interior, it’s got rough bodywork,

and as you are about to see, it has no
floors. The straight-six under the hood
was rebuilt and runs pretty good now.
We recently went through the front
suspension, so all of that is new. Now it
is time to get into the meat of this
coupe and make it driveable. That
means replacing the driver-side
floorpans. Once the floors are solid, we
can move on to making this shell of a
Mustang an actual driving vehicle, with
a new interior, paint and body work,
rear-suspension upgrades, and
eventually a V8 conversion. The good
news is that even though the coupe
came with a straight-six, it had all the
other features you want, like power
brakes, power steering, and even A/C.
At some point, the previous owner
had patched the floor with a piece of

We Kick Off Our 1969 Mustang Project With a
Step-By-Step Floorpan Replacement

PROJECT

MUSTANG, PART 1

➔PROJECT CAR


By Jefferson Bryant / Photos: Jefferson Bryant and Jason Bryant


tin over a giant rust hole. There was
essentially nothing left of the original
floor beneath it. The subframe was
free-floating—it was that bad. Fortu-
nately, the damage was concentrated
in the center of the footwell, so a single
floorpan patch panel would work,
though there were a few small areas
that we would have to fabricate some
pieces for. This patch would also
require replacing the original seat
stand, which is a separate piece of
formed sheetmetal. These components
were ordered from Summit Racing.
If you are not the world’s best welder
but can make two pieces of metal stick
together, then you have enough skill to
weld in a floorpan. It is actually about
the best practice you can get, as it
doesn’t matter what the welds look
Free download pdf