66 http://www.model-engineer.co.uk Model Engineers’ Workshop
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30° 50
90
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25x3
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4 holes M6
3 holes Ø4.3 csk.
2 holes
Ø4.3 csk.
3 holes Ø6.3 csk.
Multi Mounting Plate End Stop
File to clear
12mm drill
3 holes tap M4
Clearance for gib
nuts on grinder
M6
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5
Taming the ‘Universal’
Tool and Cutter Grinder
I
always planned to make some form
of tool grinder. There are three types
available for the model engineer to
construct, Quorn, Stent and Woden but
will take a lot of time to. All will do a good
job and while all have their deficiencies,
owners will champion them. The Quorn
is the cheapest at about $400 which
now only seems to be available from
the USA. For the stent, a set of castings
casting will now cost in the order of
£500. The Woden, a modification of the
one designed and used by the late great
George Thomas, costing about £450 if
you include all the accessories. Finally,
there is the Chinese “Universal tool and
cutter grinder”. A Google search will
show many examples of these, and two
examples are sold by RDG and Chronos,
(there will be others). These range in price
from £500 to £900, but there shouldn’t
be any tool making involved with one of
these (or so I thought). At an auto jumble,
I discovered a very cheap version of this
machine with an initial asking price under
£300 and after a lot of bartering, a deal
was struck, photo 1.
The machine proved to be very
capable for lathe tools, but “Universal”
as purchased it is certainly not. They
are originally designed for the grinding
of single point engraving tools. Many
forums state that this type of machine
is useless for multipoint cutters such as
end mills, slitting saws and four-facet drill
grinding so should be avoided. I intend
to show you that this is not the case,
and a series of very simple additions and
modification to the machine will enable
all of these cutters to be sharpened with
ease. Another advantage is that most
of the tool setting can be done off the
machine with the employment of simple
setting jigs.
On getting the machine home,
the reason for the low price became
obvious. A number of the parts had
very poor standards of fit, but after a
bit of work which I won’t bore you with,
these problems were soon solved. This
transformed the machine, but it still
wasn’t “universal”. Incidentally, the
machines seen at exhibitions by the firms
indicated above have a quality which
significant order of magnitude better
than mine, and I have viewed them with
sadness because in comparison, mine was
rather cheap and poor (not now), so don’t
be put off by my problems.
The machine as supplied has a good
range of work heads:
1) Universal head with built in indexing
and a resettable degree scale
2) End mill grinding attachment with
a top mounted tool rest and a long
Graham Sadler modifi es an engraving cutter grinder to be more versatile.
1
Fig.1
The grinder showing some of the new gear.