Racecar Engineering – September 2019

(Joyce) #1

22 http://www.racecar-engineering.com SEPTEMBER 2019


becomefantasticatgettingenginesintegrated
atthelastminuteit is nicetobeabletothink
aboutit a bitmore,andfocusonthedetail.’

Stablerelationship
ToroRossois indeedwell-knownforitsregular
powerunitswapseachseason,havingused
unitsfromthreeofthefourmanufacturersthat
areinthesportsincethecurrentformulawas
introducedin2014.In 2015 it usedRenault,in
2016 Ferrari,in 2017 Renaultagainandthen
in 2018 it switchedtoHonda,andallofthese
werefairlylatedeals.Nowenteringthesecond
yearofitsHondasupplydealtheToroRosso
teamhasbeenabletofullyoptimiseitscooling
systemaroundtheJapanesepowerunit.
‘Historicallywehavechangedenginesa
lot,andthatmeansdealingwithdifferentheat

FORMULA 1 – TORO ROSSO STR14


‘The gains are really coming from packaging,
that was the focus,’ he says. ‘At the end of the
day you want to optimise your cooling package
and integrate that into the monocoque, and
gains made there give aerodynamic freedom.
All the teams are fantastic at optimising mass,
and they all have the stiffness targets and that
is all overcome. If you can avoid putting a bit
of the chassis in an area that you might want
to develop then it gives you the freedom to
change bodywork, develop aero surfaces,
without having to redesign a lot of the car.
It’s really a packaging exercise as far as I’m
concerned. We took a big step with this car and
it is worth highlighting that Honda gave us a lot
of opportunities with the power unit. We had
more time to do that with this car. In the past,
that has held us back a bit. While Toro Rosso has

got a different front wing in the tunnel earlier
the front suspension would have evolved
differently. The thing is you have freeze dates,
when you have to have defined the inboard
pickup points, the outboard points, and after
that you just have to work with what you have.
Even a few races in and with some front wing
and brake duct updates this concept is still
providing a return for us so we are quite happy
with it. Having said that, we are still looking at
other concepts and some of them are better,
but maybe not across the whole aeromap.’

Bully beefed
The utilisation of components from Red Bull
has seen Toro Rosso move its engineering
resource to other parts of the car, such as the
outboard front suspension, but the biggest
focus of all has gone into the monocoque.
‘It all allowed for an increased focus on the
design of the chassis structure, packaging of
the brake ducts and front suspension, and the
integration of the fuel and cooling systems
into the chassis,’ Egginton says. ‘All of this
results in packaging and mass reduction
benefits and provides the team with more
potential for aero development, one of our
key aims. The chassis itself, as per regulations,
is a complete Toro Rosso design, along with
all aspects of the cooling systems, power unit
installation and steering column.’

Hot tub
At the first public run of the STR14 Egginton
told the press that the monocoque on the car
was the most complex that the team had ever
created. ‘It is especially complex in terms of
integrating it with the power unit,’ he added at
Monaco. ‘It’s far more complex than last year’s
car. Because we had that extra resource, we
were able to do more on the chassis and I think
that has created a better all-round car. The
targets we set ourselves for packaging things
like coolers, the plumbing and electrical boxes
to get the tightest and most efficient package
possible was one aspect of it. You can run in to
problems doing that quite easily but the guys
avoided that well. Secondly, we wanted to give
the aerodynamic team as much freedom as
possible while avoiding the need to redesign
mid-year. Some of the shapes and structures
were changed to give that aero freedom. While
the chassis team might have been comfortable
in some areas we kept pushing to create
potential areas for the aerodynamics to be
exploited later in the season.’
According to Egginton, while reducing
weight and increasing stiffness remain
important, the major goal with the STR14 tub
was reduction in its physical size in some areas.

‘Because we had that extra resource we were able to do more


on the chassis and I think that has created a better all-round car’


Toro Rosso still uses small sidpod ducts, with the side impact structure below the main duct. Note the low drag mirror housing

Efficiently cooling the electrical boxes was a key design target for what’s been called the most complex STR chassis ever
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