Introduction to Corporate Finance

(Tina Meador) #1
18: Cash Conversion, Inventory and Receivables Management

ABC System


A company, using the ABC system, segregates its inventory into three groups, A, B and C. The A items


are the most costly inventory items, and the B group consists of items accounting for the next largest


investment. The C group typically consists of a large number of items accounting for a small dollar


investment. Separating inventory into A, B and C groups allows the company to determine the level


and types of inventory control procedures needed. Control of the A items should be most intensive


because of the high dollar investments involved; the B and C items are subject to correspondingly less


sophisticated procedures.


Basic Economic Order Quantity (EOQ) Model


A popular tool for determining the optimal order quantity for an inventory item is the economic order


quantity (EOQ) model. This model could be used to control the company’s big-ticket inventory items, such


as those included in the A group of an ABC system. The EOQ model considers order costs and carrying


costs and determines the order quantity that minimises their total. Derived from a formal economic


model, the economic order quantity for a given inventory item is given as


Eq. 18.2


SO


C


EOQ=


2


where
S = inventory usage per period (typically one year)
O = order cost, a fixed cost associated with placing and receiving an order
C = carrying cost, a variable cost associated with holding an item in inventory.

Total cost of inventory equals the sum of the fixed cost of placing each order and the variable cost of holding


each item in inventory. Assuming that inventory usage is constant, the larger the order quantity, EOQ,


the fewer orders placed and, therefore, the lower the total order cost. But placing larger orders raises the


average inventory, and therefore results in higher total carrying cost. So the EOQ mathematically balances


the trade-off between decreasing total order costs and increasing total carrying costs, and calculates the


order quantity that minimises the total of these two competing costs (as in Figure 18.2 on page 632).


example

Auchenflower Producers currently uses 16,000
units of an expensive inventory item each year. The
company estimates its order cost to be $500 per
order, and carrying cost for this item to be $100
per unit per year. Auchenflower wishes to estimate
the optimal quantity in which to order this item. By
substituting S = 16,000, O = $500, and C = $100 into


Equation 18.2, we calculate the EOQ for this item as:

EOQ


21 6,000 $500


$100


= 160 ,000 400 units

××


==


By ordering this item in quantities of 400 units,
Auchenflower Producers will minimise its total
inventory cost for this item.

Reorder Points and Safety Stock


The simple EOQ model just presented assumes that inventory is instantaneously replenished precisely


at the time the inventory is exhausted. This model implies perfect certainty with regard to the rate of


ABC system
An inventory control system
that segregates inventory
into three groups – A, B and
C. A items require the largest
dollar investment and the
most intensive control, B
items require the next largest
investment and less intensive
control and C items require the
smallest investment and least
intensive control
economic order quantity
(EOQ) model
A common tool used to
estimate the optimal order
quantity for big-ticket items
of inventory. It considers
operating and financial costs
and determines the order
quantity that minimises overall
inventory costs

total cost
The sum of the order costs
and the carrying costs that is
minimised using the economic
order quantity (EOQ) model
order cost
The fixed dollar amount per
order that covers the costs of
placing and receiving an order;
used in calculating the EOQ
carrying cost
The variable cost per unit of
holding an item in inventory
for a specified period of time.
Used in calculating the EOQ
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