Thursday 26 March 2020 ★ FINANCIAL TIMES 9
CO M PA N I E S & M A R K E T S
E M I KO T E R A ZO N O A N D J U D I T H E VA N S
“Please get ready for the storm to hit,
because hit it will,” the head of Nestlé,
the biggest food manufacturer, told staff
on Monday.
“We need to focus our efforts on
securing supplies, manufacturing and
logistics every step of the way,” Mark
Schneider said. “For those areas that are
not affected yet, get prepared by build-
ing inventories of critical supplies and
products.”
To fill their pandemic pantries, con-
sumers have rushed to buy non-perish-
able staples such as toilet paper, canned
goods and pasta — especially pasta. In
the UK, for instance, pasta sales rose
168 per cent in the week to March 14
compared with the year before.
Following the journey of pasta from
farm to fork illustrates the processes
that will need to be kept running during
the outbreak. Like many foodstuffs,
pasta relies on a highly complex inter-
national supply chain, often passing
through several countries on the way to
consumers’ plates.
For pasta eaten in the UK, most is
made from wheat shipped from Canada,
which is processed by companies such
as Barilla and De Cecco in Italy, which
exported $3bn of pasta last year. After
being transported by truck through
Europe, UK wholesale distributors such
as Princes sell it t o supermarkets.
Wheat production should be rela-
tively unaffected. In Canada, grain pro-
duction and harvesting is largely
mechanical.
“One person can be planting hun-
dreds of acres,” said Chuck Penner, ana-
lyst at LeftField Commodity Research in
Winnipeg.
The wheat is transported to ports
by rail, and the handling is largely
automated.
The price of Canadian durum wheat
has risen 8.5 per cent since the start of
the year due to the stockpiling-driven
pasta demand, according to Mintec, the
commodity data group.
Nevertheless, at this point, many
large food manufacturers hedged
against commodity price rises for sev-
eral months ahead, said Andrew Searle,
managing director of consultants Alix-
Partners.
If port workers in Europe fall ill, how-
ever, supplies coming into Italy could be
affected; the country imports about half
of the 5m tonnes of durum wheat it uses
for pasta each year.
For now, production at Italian facto-
ries was running at full capacity com-
pared with the usual 75 per cent, accord-
ing to Ivano Vacondio, president of
Italy’s food and beverage federation,
Federalimentare, as producers strug-
gled to meet a doubling in demand.
This was despite a 12-15 per cent
decline in the factories’ workforce,
mainly due to staff childcare problems.
“You can imagine the pressure the
factories are facing,” said Mr Vacondio,
who is also the chairman of a leading
Italian flour producer, Molini Industri-
ali. “But things are under control. Facto-
ries won’t be closed.”
Even if production can be maintained
in Italy, analysts warn that there might
be further disruption if border controls
clogged motorways, deterring drivers
from delivering products.
“Food is a priority and things should
be moving freely, but no one wants to get
caught up in a line of 1,000 trucks,” said
Stefan Vogel, analyst at Rabobank.
Governments are stocking up on sta-
ples, with countries including Algeria
and Turkey issuing new tenders for
wheat, while Kazakhstan has stopped
exports of food including onions and
buckwheat.
For the UK, a potential pinch point is
the Channel crossing.
With more than half of freight from
Europe using ferries, the health of the
shipping sector could pose a risk, said
Bob Sanguinetti, chief executive of the
UK Chamber of Shipping.
“The country needs shipping to keep
moving for the supermarkets to func-
tion,” he said, noting that most ferry
operators relied on carrying passengers
as well as freight.
Passenger traffic has fallen 90 per
cent, however, leaving the companies
struggling.
Closer to consumers’ plates, distribu-
tors are recruiting staff to keep up with
surging demand.
“We work with one distribution cen-
tre handling food products, and their
labour requirement has trebled over the
past two weeks,” said James Mallick,
compliance director at the UK food
industry recruiters Pro-Force.
Some of that demand might ease as
households’ store cupboards are filled,
said Mr Mallick, but the shift away from
eating out was expected to fuel contin-
ued strong demand for retail food prod-
ucts, hence the need for extra workers.
While output of grain might escape
the ravages of the crisis, it was fruit, veg-
etable, meat and dairy products where
shoppers were likely to see fewer
choices if the crisis continued, said ana-
lysts and consultants.
The pandemic could disrupt the flow
of fruit and vegetables to households as
labour-intensive planting and harvest-
ing could be disrupted by immigration
restrictions.
Apart from potential labour shortages
affecting harvesting and picking, the
crisis could hit transport. Products from
other continents such as some exotic
fruits could be in short supply — also
produce that consumers expect to eat
regularly, such as avocados, mangetout
and baby courgettes.
“There may be certain fruits and veg-
etables that will be impacted,” said
David Howorth, executive director of
UK supply chain consultants Scala, who
notes that industrial food manufactur-
ing supply chains are more robust.
For the UK, with 90 per cent of the
food we consume produced domesti-
cally or in Europe, there is unlikely to be
an issue of having food on the table.
However, for the remaining 10 per cent,
“there may be some reduction in the
range of food that we are normally used
to,” he said.
This will apply to an extent even in
less import-dependent countries such
as the US: despite its large domestic
agricultural sector, the country imports
more than half of its fresh fruit, for
example.
For now, there are no problems with
overall supply, while companies along
the chain are frantically adapting their
operations to meet demand.
“People will get their pasta,” said Mr
Vacondio in Italy. “For the moment they
are producing, they are packaging and
they are shipping... Of course we don’t
know what’s going to happen in a
month. It’s difficult to predict.”
Supplies under pressure from farm to fork
Logistics operators face tests including labour shortages and border closures as food producers are pushed to capacity
Source: FT research
Global supply chains
From there it is
sent out to
supermarkets ...
Wheat is sown, grown
and harvested in
Canada
It is shipped
to Italy ...
... where it is
turned into pasta
It goes on a
truck journey
across Europe ...
... which sell it
to consumers
... and by ferry to
the UK
Panic is only on the demand end of things
(supermarkets/customers), but there is scope for further
issues, eg if
borders close or drivers don’t want to drive
sta in production or distribution fall sick
there is disruption at ports
... where it is put into
trucks and transported to
distribution centres
G R E G O RY M E Y E R— NEW YORK
US corn ethanol refineries have reacted
to a catastrophic loss of fuel demand by
repurposing some products to make
hand sanitiser.
Restrictions on movement to control
the pandemic have cut US petrol con-
sumption by almost two-thirds, or
6 m barrels a day, RBC Capital Markets
estimates. The decline will hit ethanol
hard as it comprises about 10 per cent of
most petrol sold in the US.
The looming demand shock is
reverberating through the rural US Mid-
west, where four in 10 bushels of the
corn crop is consumed by ethanol
plants. Corn futures in Chicago have
declined 8 per cent since March 1 to
below $3.50 a bushel.
“We’re losing money pretty fast right
now,” said Daryl Haack, a farmer and
board member of Little Sioux Corn
Processors, an ethanol plant in north-
west Iowa. His board planned to con-
vene today to discuss whether to slow
output, he said.
The coronavirus has triggered a
threefold rise in US hand sanitiser sales
from a year ago, according to Nielsen,
leading to widespread shortages. The
World Health Organization has recom-
mended either ethanol — grain alcohol
— or isopropyl alcohol for use in hand
sanitising products.
Last week the US Treasury depart-
ment exempted fuel ethanol and
spirits distillers from the need to
obtain permits before selling into the
sanitiser market, citing the urgency of
the pandemic.
The rise in sanitiser sales is unlikely to
offset the drop in volume to the motor
fuel market. In 2019, US hand sanitiser
sales totalled $193m, Nielsen said. Vehi-
cles last year burnt 14.5bn gallons of fuel
ethanol in the US last year, worth about
$20bn in the wholesale market.
“There are not enough hands to be
sanitised to meet the US ethanol pro-
duction capability,” said Bruce Rohwer,
a corn farmer in O’Brien county, Iowa.
Chad Friese, chief executive of Chip-
pewa Valley Ethanol in Minnesota, said
the company was trying to supply the
hand sanitiser industry, but the product
specifications were different.
“These ethanol fuel facilities are not
really designed for this. Pharmaceutical
grade is what you need because it’s com-
ing in contact with humans,” he said.
The turmoil in the ethanol industry
has exacerbated tensions with the oil
industry, whose companies are also suf-
fering from the effects of empty roads.
Donald Trump’s administration is seek-
ing $3bn from Congress to purchase
crude oil for a government stockpile to
assist petroleum producers.
The ethanol lobby, a potent political
force in states such as Minnesota and
Iowa, said it too deserved aid at a time
of duress.
“We expect fairness and equity in how
assistance is being provided to various
US energy industries,” Geoff Cooper,
chief executive of the Renewable Fuels
Association, said.
See Lex
Energy
US corn ethanol refiners left reeling
‘You can imagine
the pressure the factories
are facing. But things
are under control’
The price of Canadian durum wheat has risen 8.5 per cent since the start of the year— Mike Sturk/Reuters
UK shoppers stock up
Increase in weekly sales of top five
foodstus ()
UHT milk
Pasta
Canned pasta
Canned meat
Soup
Sales from Mar to compared with a year before
Source: Refinitiv
The demand shock is reverberating
through the rural US Midwest
MARCH 26 2020 Section:Companies Time: 25/3/2020 - 18: 30 User: cathy.pryor Page Name: CONEWS2, Part,Page,Edition: USA, 9, 1