Engineering steels 285
be considered:
- Lower billet reheating temperatures.
- Lower bar finishing temperatures.
- Faster cooling rates after rolling.
In rolling mills that do not have inter-stand cooling or delayed rolling facilities,
options (1) and (2) are interdependent and both are aimed at the refinement of
the austenite grain size. Whereas the austenite grain size will affect the pearlite
content and ferrite grain size, these microstructural parameters are also influenced
significantly by the rate of cooling from the finishing temperature.
Japanese steelmakers have introduced the term normalize-free for controlled
rolled products that involve billet reheating temperatures of around 1050~ and
finishing at or below 900~ in order to simulate the properties of normalized
bars. Whereas such finishing temperatures can be achieved by introducing delays
into the rolling schedule, economic rates of production can only be sustained
with the adoption of inter-stand cooling.
Quenched and tempered steels
As indicated previously, the tensile properties of quenched and tempered alloy
steel forgings can be reproduced in air-cooled, micro-alloy steels but the latter
tend to produce inferior impact properties. However, rolling offers a greater
opportunity than forging for low-temperature finishing and therefore a greater
potential for improved toughness via grain refinement.
The relative effects of vanadium and niobium on strength-toughness
relationships are shown in Figure 3.44. These additions were made to base
compositions containing 0.33% C but with varying manganese. Under normal
120
80
40
-40
-80
600
eheat temp. 1200 ~
0.025% N~ ~" Finishing tamp. 1150 ~
,/
_ .7 .7
v
. / /"
O.O5O% V
. ~'" ~, -~"' Reheat temp. 1100 ~
Finishing temp. 800 ~
,,,,,,, ,,, ,,,, i
0.025% Nb
.... ~ n I , ,I
700 800 900 1000
TS (N/ram 2)
Figure 3.44 Strength-toughness relationships in 0.33% C, micro-alloy steels