28 PROjECT PRIDE
Unique features of this project:
First time in the world:
- Latest JETFLEX burner (biggest in size) for kiln firing
- Kiln slope of 4.5%
- Total retention time in calciner is 14 seconds
- Biggest size and high thermal efficiency of latest
technology low pressure cyclone - Lowest pressure drop of 350 mm of water gauge at
PH fan inlet - Solar power system installed above raw material
shed first time in cement industry. As per the PG
parameter of installed solar system approximately
24 lakhs unit (kWh/annum) generation expected - Dust suppression system considered for all transfer
towers, limestone crushing plant, and stacker and
reclaimer area - By aluminizing of internal and external surface of
complete pre-heater and kiln along with extra hysil
insulation saved 30% radiation losses - CCX cyclone for 6th stage pre-heater which will
give heat saving 6 kcal/kg clinker - Civil construction time of pre-heater is lowest (8.5
months from plant order)
Other key features:
- Automatic hot meal sampling
- Gamma ray detector provided in all pre-heater
cyclones to avoid jamming of cyclones