Dalmia DSP Success Story

32 PROjECT PRIDE

Based on the above concepts we are going to have various
advantages in terms of fuel saving, power saving, equipment
reliability, and energy-efficient latest technology equipment:

•   The standard cement plant has 55 kWh/ton of clinker

specific power consumption and 690 kcal/kg of clinker

specific fuel consumption. As per the equipment

selection considered by DCBL, it is expected to get

specific power consumption of <40 kWh/ton and

specific fuel consumption of 650–660 kcal/kg

•   Therefore, the net saving of power is 15 kWh/ton and

in fuel 30–40 kcal/kg clinker

•   Plant & machinery and construction cost is 2,700 Rs/

MT equivalent to 35 USD/MT

With the latest technology used for this project, we will be
benefited in various ways in quality, reliability, environment
and safety, productivity and operating cost as mentioned
below:

S. No. Action taken

(Equipment)

Benefits Locations

A Product focus and quality management initiatives

1 Cross-belt

analysers

• Adjustment
  in material
  proportionate at raw
  mill, better mining
  plan, and taking
  corrective action for
  better quality


• Monitoring coal and
  additive parameter
  
  
  • Limestone
    stacker and raw
    mill conveyor
  
  
  • Coal and
    additive belt