Dalmia DSP Success Story

38 PROjECT PRIDE

S. No. Action taken

(Equipment)

Benefits Locations

10 Provision for

using PROFIBUS

communication

• Reduction in cable
  consumption
  
  
  • Complete plant
  
  
  
  

11 Optimization of

process fan static

pressure by doing

CFD analysis of

all cyclones and

ducting.

• Reduction in power
  consumption
  
  
  • Ducting
    complex, mills,
    process bag
    filters, cyclones,
    calciner, TAD,
    etc.
    12 Provision
    for energy
    management
    system for
    compressors
  
  
  
  


• Reduction in power
  consumption


• Optimal use of
  compressed air


• Optimal use of
  standby compressor


• Complete plant

13 Screw

compressors with

VFD

• Reduction in power
  consumption


• Improved reliability
  
  
  • Complete plant
  
  
  
  

14 Plant

optimization

system/expert

system

• Consistent control of
  process


• Consistent quality


• Higher throughput


• Reduction in power
  and fuel consumption
  
  
  • Kiln and cooler
  
  
  • Raw mill
  
  
  • Coal mill
  
  
  
  

15 Online energy

management

system provided

from input power

to consumption

centres, i.e. PCC

feeders

• Energy conservation • Electrical
  substations