Concrete 113
EXAMPLE 10-17 FOUNDATION WALL FORMS
Determine the labor costs associated with placing the 3 8 -high
foundation wall form from the sample project found in Appendix
A. From Example 10-5 and Figure 10.9, the quantity of formwork
can easily be found. From that example, there are 303 0 of 3 8 -
high foundation wall. The contact area is found by multiplying
these two dimensions and then by doubling that quantity to com-
pensate for both sides being formed.
The time required for forms has been estimated from Figure 10.31.
The hourly wages are based on local labor and union conditions.
Assuming that the forms will be used twice, the following calcula-
tion can be performed.
Labor cost$8,241 .50
Labor cost622 hours$13 .25 per hour
Labor costLabor hoursWage rate
622 labor hours
Labor hours2,222 SFCA0 .28 labor hours per SFCA
Labor hoursQuantityProductivity rate
Contact area (SFCA) 303 ¿3 .667¿2 sides2,222 SFCA
Contact area (SFCA) 303 ¿ 0 – 3 ¿ 8 – 2 sides
Contact area (SFCA)Length (ft)Width (ft)Sides formed
10–10 Form Liners
The type of liner used with the form will determine the tex-
ture or pattern obtained on the surface of the concrete.
Depending on the specified finish, formed concrete surfaces
requiring little or no additional treatment can be easily
obtained. A variety of patterns and textures may be produced
by using various materials as liners. Fiberglass liners, plastic-
coated plywood, and steel are among the most commonly
used. Textures such as wood grain, rough sawn wood, corru-
gations (of various sizes and shapes), and all types of special-
ized designs are available. They have liners that will leave a
finish resembling sandblast, acid etch, and bush hammered, as
well as others. These textures may be used on floors or walls.
Liners are also used to form waffle slabs and tee beam
floor systems; they may be fiberglass, steel, or fiber core.
When liners of this type are used, the amount of void must
be known so that the quantity of concrete may be deter-
mined. This information is given in Figure 10.33. Complete
information should be obtained from whichever company
that supplies the forms for a particular project.
Form liners are often available on a rental or purchase
arrangement; specially made form liners of a particular design
may have to be purchased. When special designs are required,
be certain to get a firm proposal from a manufacturer.
Specifications. Check the specifications for requirements
concerning textures and patterns, liner materials, thicknesses,
configurations, and any other liners. It is not uncommon for
the specifications to state the type of material from which the
liner must be made. The drawings should be checked for types
of texture, patterns, or other requirements of the form liner.
The form liners required may be already in stock at the manu-
facturer or may need to be special ordered, often requiring
months of work, including shop drawing approvals.
Estimating. Estimators take off the square footage of the
surface requiring a particular type of liner and decide how
many liners can be used effectively on the job—this will be
the total number of square feet of the liner or the number of
Productivity Rate
Application Labor Hours/SFCA
Foundation Wall (Plywood)
1 Use 0.44
2 Use 0.28
3 Use 0.25
4 Use 0.22
Footings
1 Use 0.14
2 Use 0.09
3 Use 0.08
4 Use 0.07
Slab on Grade
1 Use 1.2
2 Use 1.1
3 Use 1.0
4 Use 0.8
Columns
1 Use 0.180
2 Use 0.146
3 Use 0.143
4 Use 0.140
Beams
1 Use .2
2 Use 0.18
3 Use 0.15
4 Use 0.14
FIGURE 10.32.Approximate Quantity of Labor
hours.
FIGURE 10.33.Void Area in Concrete.