TOYOTA PREVIA 91-97 REPAIR MANUAL

ENGINE ELECTRICAL 2-15

2WD

Fig. 50 Bolt locations on the 2WD models

4WO

Fig. 51 Bolt locations on the 4WD models

4. Remove the nut and disconnect the starter wire.


5. Disconnect the starter connector.


6. Remove the bolt holding the starter stay to the upper stiffener plate.


7. If equipped with 2WD, remove the starter by removing the nut and
   three bolts.


8. If equipped with 4WD, remove the starter by removing the nut, four
   bolts, and the center bracket.
   To install:


9. If equipped with 4WD, install the starter, the center support bracket,
   nut, and the four bolts. Tighten the bolts as follows:

• Bolt A to 41 ft. Ibs. (56 Nm)
  . Bolt B to 30 ft. Ibs. (41 Nm)

10. If equipped with 2WD, install the starter, nut and three bolts. Tighten
    the bolts as follows:
    . Bolt A to 41 ft. Ibs. (56 Nm)
    . Bolt B to 30 ft. Ibs. (41 Nm)


11. Install the bolt to hold the starter stay to the upper stiffener plate.
    Tighten the bolt to 43 inch Ibs. (5 Nm).


12. Install the starter connector.


13. Connect the starter wire with the nut. Tighten the nut to 78 inch Ibs
    (9 Nm).


14. If equipped with 4WD, install the front driveshaft.


15. Connect the negative battery cable.

SOLENOID REPLACEMENT

The starter solenoid (magnetic switch) is an integral part of the starter

assembly.

1. Remove the starter from the van. Remove the heat insulator from the
   starter assembly, if equipped.


2. Disconnect the wire lead from the magnetic switch terminal.


3. Remove the two long, through bolts holding the field frame to the
   magnetic switch. Pull out the field frame with the armature from the mag-
   netic switch.


4. To separate the starter housing from the magnetic switch assembly,
   remove the two screws and the starter housing with the pinion gear (1.6
   kW), idler and clutch assembly.
   To install:


5. If necessary, install the gears and clutch assembly to the starter
   housing. Apply grease to the gear and clutch assemblies and place the
   clutch assembly, idler gear, bearing and pinion gear (1.6 kW) in the starter
   housing.


6. Insert the spring into the clutch shaft hole and place the starter hous-
   ing onto the magnetic switch. Install the two screws.


7. Install the field frame with the armature onto the magnetic switch
   assembly and install the two through bolts. Tighten the bolts on the 1 4 kW
   to 52 inch Ibs. (6 Nm) and on the 1.6 kW to 82 inch Ibs. (9 Nm).
   ••There is a protrusion or tab on each part; make sure you line
   them up correctly during assembly.


8. Connect the wire to the terminal on the magnetic switch and tighten
   the nut to 52 inch Ibs. (6 Nm). Install the heat insulator, if equipped.


9. Reinstall the starter on the vehicle. Check starter system for proper
   operation.

RELAY REPLACEMENT

» See Figure 52

The starter relay is located up under the dash on the driver side of the

vehicle behind the cruise control actuator. Remove the actuator and extract

the relay from the fuse block. Simply pull the relay out of the block.

Fig. 52 The starter relay is located in the dash