3-38 ENGINE AND ENGINE OVERHAUL
Fig. 126 Tie the timing chain together as shown
e.
Nm)
Install and tighten the three chain case bolts (rear) to 13 ft. Ibs. (18
- Using a new 0-ring, Install the oil filter bracket with the oil filter.
Tighten the three bolts to 14 ft. Ibs. (20 Nm). - Install the baffle plate and the No. 2 oil dipstick guide. Tighten the
three baffle plate nuts to 43 inch Ibs. (5 Nm) and the two No. 2 oil dipstick
guide bolts to 13 ft. Ibs. (18 Nm). - Install the crankcase to the engine. Tighten the 16 bolts and two
nuts to 9 ft. Ibs. (12 Nm). - Install the ventilation case with a new gasket. Tighten the three bolts
to 69 inch Ibs. (8 Nm). - Install the No. 1 oil dipstick guide with a new gasket. Tighten the nut
to 22 ft. Ibs. (29 Nm). - Install the No. 2 engine hanger with the four bolts. Tighten the bolts
to the cylinder head to 27 ft. Ibs. (37 Nm) and the bolts to the ventilation
side to 69 inch Ibs. (8 Nm). - Install the engine oil dipstick.
- Install the oil pressure switch and tighten to 11 ft. Ibs. (15 Nm).
- Install the left hand engine mounting and stay. Tighten the bolts
for the mounting to 30 ft. Ibs. (41 Nm) and the stay bolts to 27 ft. Ibs.
(37 Nm). - Install the crankshaft pulley as follows:
Fig. 127 Timing chain cover bolt locations
New O-Ring
Fig. 128 Place new a 0-ring into the groove of the timing d)iain
case when necessary
Fig. 129 Rotate the pulley until the key groove fits correctly into
the key
a. Install the crankshaft pulley to the crankshaft with the spline teeth
of the crankshaft pulley engaged with the large teeth of the oil pump.
b. Rotate the crankshaft pulley to the left and right and check that the
key groove of the crankshaft pulley correctly fits the crankshaft key.
c. Install the crankshaft pulley bolt.
d. Using the holding device. 09213-58012 and 09330-00021, or
eguivalent, tighten the bolt to 192 ft. Ibs. (260 Nm).
- Remove the cord from the timing chain.
- Install the cylinder head.
- Connect the engine and transmission.
- Install the engine and transmission to the vehicle.
- Top off all fluid levels. Test drive the vehicle.
Camshaft, Bearings and Lifters
REMOVAL & INSTALLATION
I See Figures 130 thru 163
- Disconnect the negative battery cable. Wait at least 90 seconds
before performing any work after the cable has been disconnected on mod-
els with an airbag.