Case Study III-3 • ERP Purchase Decision at Benton Manufacturing Company, Inc. 453Year
2001Costs
Benefits
Net Benefits20,000,000–20,000,000Year
2002Year
2003Year
2004Year
2005Year
2006Year
200710,000,000
6,000,000
–4,000,0004,000,000
9,800,000
5,800,000750,000
11,593,000
10,843,000750,000
11,593,000
10,843,000750,000
11,593,000
10,843,000750,000
11,593,000
10,843,000IRR = 20%
NPV @ 20% = $156,046.83EXHIBIT 3 Cost/Benefit Analysis for Benton ERPthe $11,593,000 estimate of total yearly benefits is
conservative.Meyer explains Exhibit 3:We based our estimate of total cost of converting to
an ERP on the concept of “cost per seat.” The indus-
try “cost per seat” ranges from $15,000 to $35,000,
which includes hardware, networks, software, con-
sulting, conversion, customization, and the cost of
our people who work on the project. Because we
expect to have to do a good amount of reengineering
and will need a lot of help from outside consultants,
we took $25,000 per seat and multiplied by the num-
ber of PCs we expect to have on the system (1360) to
get the $34 million cost estimate. We also included
$750,000 a year for a maintenance contract. We used
judgement to spread both the costs and the benefits
over the 7 years.Benefits columns are calculated as follows: The Low
$ column is the Base Cost times the Low percent; the
High $ is the Base Cost times the High percent; and,
the Medium $ is the average of the High $ and Low $
columns.
For each row we considered Benton’s situation
and chose a Low $ or Medium $ figure depending on
our judgement, trying to be conservative. In the
Inventory row we chose the Low $ column because
we had already reduced inventory by 30 percent. In
the Centralized Operations row we chose the Low
$ figure because we think we are already pretty lean.
And in the Incremental Revenue row we chose the
Low $ figure because we are already growing rev-
enues by 6 to 7 percent, and doubt that we will be able
to do much better than that given the industry condi-
tions. Incidentally, in that line we took only 50 percent
of the increased revenue as the benefit because labor
and materials cost is half the revenue. We think that
Industry
LowBenton
ProjectedInventory
Centralized Operations
Procurement
Logistics
Incremental Revenue10%
15%
10%
5%
1%Industry
High40%
50%
20%
10%
5%Base
Amount$7,800
$3,000
$1,750
$68,000
$1,000,000Low $$780
$450
$175
$3,400
$5,000Medium $$1,950
$975
$263
$5,100
$15,000High $$3,150
$1,500
$350
$6,800
$25,000Total Projected Yearly BenefitsNote: Dollar figures are in thousands.$780
$450
$263
$5,100
$5,000$11,593Estimated BenefitsEXHIBIT 2 Industry-Based Annual Benefits of Benton’s ERP