Case Study III-3 • ERP Purchase Decision at Benton Manufacturing Company, Inc. 453
Year
2001
Costs
Benefits
Net Benefits
20,000,000
–20,000,000
Year
2002
Year
2003
Year
2004
Year
2005
Year
2006
Year
2007
10,000,000
6,000,000
–4,000,000
4,000,000
9,800,000
5,800,000
750,000
11,593,000
10,843,000
750,000
11,593,000
10,843,000
750,000
11,593,000
10,843,000
750,000
11,593,000
10,843,000
IRR = 20%
NPV @ 20% = $156,046.83
EXHIBIT 3 Cost/Benefit Analysis for Benton ERP
the $11,593,000 estimate of total yearly benefits is
conservative.
Meyer explains Exhibit 3:
We based our estimate of total cost of converting to
an ERP on the concept of “cost per seat.” The indus-
try “cost per seat” ranges from $15,000 to $35,000,
which includes hardware, networks, software, con-
sulting, conversion, customization, and the cost of
our people who work on the project. Because we
expect to have to do a good amount of reengineering
and will need a lot of help from outside consultants,
we took $25,000 per seat and multiplied by the num-
ber of PCs we expect to have on the system (1360) to
get the $34 million cost estimate. We also included
$750,000 a year for a maintenance contract. We used
judgement to spread both the costs and the benefits
over the 7 years.
Benefits columns are calculated as follows: The Low
$ column is the Base Cost times the Low percent; the
High $ is the Base Cost times the High percent; and,
the Medium $ is the average of the High $ and Low $
columns.
For each row we considered Benton’s situation
and chose a Low $ or Medium $ figure depending on
our judgement, trying to be conservative. In the
Inventory row we chose the Low $ column because
we had already reduced inventory by 30 percent. In
the Centralized Operations row we chose the Low
$ figure because we think we are already pretty lean.
And in the Incremental Revenue row we chose the
Low $ figure because we are already growing rev-
enues by 6 to 7 percent, and doubt that we will be able
to do much better than that given the industry condi-
tions. Incidentally, in that line we took only 50 percent
of the increased revenue as the benefit because labor
and materials cost is half the revenue. We think that
Industry
Low
Benton
Projected
Inventory
Centralized Operations
Procurement
Logistics
Incremental Revenue
10%
15%
10%
5%
1%
Industry
High
40%
50%
20%
10%
5%
Base
Amount
$7,800
$3,000
$1,750
$68,000
$1,000,000
Low $
$780
$450
$175
$3,400
$5,000
Medium $
$1,950
$975
$263
$5,100
$15,000
High $
$3,150
$1,500
$350
$6,800
$25,000
Total Projected Yearly Benefits
Note: Dollar figures are in thousands.
$780
$450
$263
$5,100
$5,000
$11,593
Estimated Benefits
EXHIBIT 2 Industry-Based Annual Benefits of Benton’s ERP