Slide 1

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Chaughule, Thorat - Statistical Analysis/Design of Experiments


because the number of experiments is reduced as compared to a full factorial design (for
three variable system, 15 in the case of CCD compared to 27 for a full-factorial design).
Generally, for a large number of variables, the number of experiments grows exponen-
tially and becomes impractical. A full factorial design typically is used for five or fewer
variables. Factorial designs and CCD can be used for fitting second-order models. A
second-order model can significantly improve the optimization process when a first-
order model suffers lack of fit due to interaction between variables and surface curva-
ture. A general second-order model is defined as:


Andrade and Flores, 2004 have used RSM for optimization of spray drying of Roselle
extract (Hibiscus sabdariffa). Optimization of spray drying process for Inulin obtained
from chicory root extract was done by RSM by Nogueira et al. (2000). Brodhead et al.
(1994) have suggested the use of multifactorial approach using factorial and or compo-
site design because of the number of the effects involved in spray drying. Table 8.3 lists
some of the different application of CCD in Food dehydration (Mason et al., 2003; Antony,
2003 ; Montgomery, 2003).


Table 8.3. Applications of statistical designs for food dehydration in the literature

Reference Design Drying material
& method

Factors & levels Response

Koc et al,
2010

Central
Composite
rotatable
design
(CCRD)

Spray drying of
yogurt for deter-
mination of opti-
mum processing
conditions

The inlet (150-180°
C) and outlet air
temperatures (60-
90° C) and the feed
temperature (4-30°
C)

Maximum survival
ratio of lactic acid
bacteria, maximum
overall sensory
attributes, minimum
color change, and ac-
ceptable moisture
contents
Jadhav et al.,
2010

RSM, central
composite
design

Optimization of
pretreatment
prior to solar cab-
inet drying of
green peas.

Blanching time (1- 5
min) and potassium
metabisulphite
(KMS) concentration
(0.2-0.5%)

Color, hardness, re-
hydration ratio,
shrinkage, overall
acceptability

Han et al.,
2010

RSM, ortho-
gonal rotat-
able central
composite
design

Optimization of
process parame-
ters for micro-
wave vacuum
drying of apple
slices

Microwave power
(8-16 W/g) , vacuum
level (0.075-0.095
MPa) , and initial
moisture content
(0.3-1 kg/kg db)

Drying time, sensory
quality and porosity.

Giri & Prasad
2007

RSM Optimization of
microwave-
vacuum drying of
button mu-
shrooms

Microwave power
level (115 to 285 W),
system pressure (6.5
to 23.5 kPa), and
slice thickness (6 to
14 mm)

Color, texture, rehy-
dration ratio, and
sensory attributes

Birchal et al,
2005

Full factorial
design

Optimization of
conditions for
spray drying of
milk

feed flow rate, the
atomization rotation
and the inlet air
temperature

Residual moisture
content, tapped bulk
density, cohesion
force enhancement
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