Figure 18.2. Process fl ow chart for corn chip manufacture.
Water,
1.5-2.0
parts
Corn, 1
part
Lime, 1%
of Corn
weight
Cooker
93C/200F
Cooling to <66C/<150F and
soaking for 8-24 hr
Moisture: 45-50%
Washing, draining
Removal of
hulls and
lime
Stone grinding
Moisture 50-54%
Sheeting
1/16 inch thick
Water
Cutting into chips
Baking in oven
315-343C/600-650F
Cooling,
equilibrium
35-38% moisture
Frying, 1 minute
177-210C/350-370F
Cooling
Coating with
Seasoning / salting
Packaging
487