390 CHEMISTRY AND TECHNOLOGY OF EXPLOSIVES
Gornall and R. Robinson [28] suggested reducing sodium dinitrotoluene sulphate
(e.g. the sodium salt of 2,4-dinitrotoluene-3-sulphonic acid) to yield m- toluene-
diamine-3-sulphonic acid which could serve as an intermediate for obtaining azo
dyes. Oxidation of sodium 2,4-dinitrotoluene-3-sulphonic acid with potassium
permanganate in alkaline medium gave 2,4-dinitro-3-sulphobenzoic acid, also
an intermediate for azo dyes.
WASTE WATERS
The problem of the neutralization of waste water from the manufacture of TNT,
and the possibility of utilizing the dinitrotoluenesulphonic acids present in them
acquired a considerable importance during World War II, owing to the enormous
output of TNT. In Germany alone the production of TNT was over 20,000 tons a
month, whereas during the World War I it averaged merely 3000 tons a month.
Such a high output involved the use of tremendous quantities of water. Accord-
ing to Kratz [29], for an production of TNT of 4000 tons monthly, 40,000 m^3 of wa-
ter were used daily. Most of this was used for cooling, while the quantity of waste
water containing nitro compounds and acids amounted to 5000-6000 m^3. Kratz
believed this consumption of water to be abnormally high, and caused by hasty
production.
Kratz has classified the “acid” waters according to their origin as follows
(Table 87):
Origin of water
Process water
Condensed water
from concentration of
sulphuric acid
Wash water
Output
m^3 /hr
50
100
80
TABLE 81
Colour and appearance Acid content
brick-red 4 g/l. H 2 SO 4
turbid 2 g/l. HNO 3
almost Colourless, clear 2 g/l. H 2 SO 4
0.3 g/l. SO 2
from light to dark brown 5 g/l. H 2 SO 4
from clear to turbid, 2g/l. HNO 3
with suspension (changeable)
Colour after
purification
with lime milk
dark red
pale pink
dark red
Channels for discharging waste water should be open gutters or loosely closed
troughs. The channels should be built of acid resistant bricks, joined by asplit
(phenolic resin).
The removal of dinitrotoluenesulphonic acids from waste waters prevents
a difficult problem since due to their high solubility they are difficult: to absorb
on carbon or on anion exchangers, or to extract with dibutyl phthalate.