Lubricant Additives

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74 Lubricant Additives: Chemistry and Applications


Little mention is made in the literature of the use of aryl acid phosphites, and there is no known
oil industry using ethoxylated neutral or acid phosphites. Phosphites are, however, generally unsuit-
able for applications where water contamination is likely in view of their hydrolytic instability, and
ethoxylation, certainly in respect of water-soluble products, would not offer any obvious advantage.


3.3.6 DIALKYL ALKYL PHOSPHONATES


Although these products are isomeric with the dialkyl phosphites (Figure 3.2), they are a distinct
class of materials with different properties. They are claimed as friction modifi ers as well as AW/EP
additives and are prepared by the Arbusov rearrangement in which a trialkyl phosphite is heated
with an alkyl halide, for example, an iodide (reaction 3.19):


P(OR) 32 R I R PO(OR) RI
dialkyl alkyl phosphonate

′ → ′ (3.19)

Commercially available materials range from the dimethyl methyl derivative to products based on
dodecyl phosphite, although the higher-molecular-weight products are likely to be of greatest inter-
est for oil applications. Polyethyleneoxy phosphonates, produced by the reaction of diphosphites
with epoxides, have been claimed as friction modifi ers [61], whereas diaryl hydrogen phosphonates,
such as diphenyl phosphonate, are produced by hydrolysis of the corresponding phosphite with
water.


3.4 THE FUNCTION OF LUBRICITY ADDITIVES


The earliest additives used for improving lubrication performance were known as oiliness additives
and fi lm strength additives. While these descriptions are no longer used, others are now employed.
The current terminology together with typical examples of the chemistries employed is shown in
Table 3.2.


TABLE 3.2


Different types of additives used to improve lubrication performance


Additive Description Performance Mechanism Typical Chemistries


Friction modifi er Reduces friction under
near-boundary
lubrication conditions


Physical adsorption of polar
materials on metal surfaces

Long-chain fatty acids and
esters, sulfurized fatty acids,
molybdenum compounds,
long-chain phosphites, and
phosphonates
Antiwear additive (usually
with mild EP properties)


Reduces wear at low to
medium loads

Reacts chemically with the
metal surface to from a layer
(normally a metal soap) that
reduces frictional wear at
low-medium temperature
and loads

Neutral organic phosphates
and phosphites, zinc
di-alkyldithiophosphates

Extreme-pressure additive,
also known as:
-fi lm strength additive,
-load-carrying additive
-antiscuffi ng additive


Increases the load at
which scuffi ng,
scoring, or seizure
occurs

Reacts chemically with the
metal surface to form a
layer, e.g. as a metal halide
or sulfi de which reduces
frictional wear at high
temperatures/loads

Sulfurized or chlorinated
hydrocarbons, acidic
phosphorus-containing
materials, and mixtures
thereof; some metal soaps,
e.g. of lead, antimony, and
molybdenum
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