Screwed Fasteners 93
dharm
d:\N-Design\Des5-1.pm5 Seventh Print
2D
0.6 D
L DD DD
0.6 D 0.2 D
90°
0.2 D
L
Hexagonal head Flat head
0.6 D 0.4 D
0.2 D
L DD
Round head
DD
1.5 D
0.2 D
0.6 D
L
Cheese head
DD
Oval head
0.6 D
L
R = 2.25 D 0.2 D
90°
0.4 D DD
DL
0.75 D
1.5 D
30°
Socket head
Fig. 5.24 Types of machine and cap screws
Cap screws are produced in finish form and are used on machines where accuracy and
appearance are important. As cap screws are inferior to studs, they are used only on machines
requiring few adjustments and are not suitable where frequent removal is necessary. These are
produced in different diameters, upto a maximum of 100 mm and lengths 250 mm.
Machine screws are produced with a naturally bright finish and are not heat treated. They
are particularly adopted for screwing into thin materials and the smaller ones are threaded
throughout the length. They are used in fire-arms, jigs, fixture and dies. They are produced in
different diameters upto a maximum of 20 mm and lengths upto 50 mm.
5.9.8 Set Screws
These are used to prevent relative motion between two
rotating parts, such as the movement of pulley on shaft.
For this, a set screw is screwed into the pulley hub so
that its end-point bears firmly against the shaft (Fig. 5.25).
The fastening action is by friction between the screw and
the shaft.
Set screws are not efficient and so are used only
for transmitting very light loads. For longer life, set
screws are made of steel and case hardened. Further,
for better results, the shaft surface is suitably machined
for providing more grip, eliminating any slipping
tendency. Figure 5.26 shows different forms of set
screws.
Fig. 5.25