Fine Woodworking 2007 Building Furniture

(National Geographic (Little) Kids) #1
3

5

A A

1

Drawings: Bob La Pointe

appearing too massive, an effect you get
with many large case pieces. With lengths
of 4 ft. and 5 ft. being common, the facade
can be divided using drawers and doors
(see drawings, p. 77).
In designing the mocked-up poplar side-
board seen on these pages, I wanted a
simple piece with a country feel. In form, it
refers to the Federal period but avoids the
use of veneers, inlay, and hardware seen
in period, high-style examples. To simplify
construction, I decided on a small, four-

legged version without the curved facade
often seen in Federal pieces. Country fur-
niture makers made similar design choices
in earlier times, using the grain and figure
of local woods or even painted finishes
for visual interest. These designs rely on
proportion and line to create a sense of
balance and harmony.

The construction system
One key feature of this construction sys-
tem is the use of built-up ends, which are

thicknessed to the same dimension as the
legs. The thicknesses of the ends provide
large glue surfaces for the legs. In addition,
the top and bottom join the legs and ends
without having to be notched around the
legs. This structural solution creates a lined
interior for the cupboard areas.
The partitions that divide the facade are
not only design variables, but they are al-
so structural elements. The multiple stub
tenons tying the long top and bottom
together are strong insurance against

A

Legs and end-
stock for both
assemblies are
laid out on a
single board.

X X

X X^2

6

X^4


  1. B u i l t- u p e n d s


1.Proper left
front leg
2.Proper right
front leg


  1. Proper left
    rear leg

  2. Proper right
    rear leg

  3. Left end blank

  4. Right end blank
    X. Marks top ends
    of pieces


X

2-in.-thick stock

View of end grain
at section AA

1

3

5

Leftover stock
is sized and
laminated so
that the ends
can be built up
to the same
thickness as
the legs.

b

5a

5b

Parts 5a and 5b are
resawn, milled, and
book-matched at this
edge to form the outer
sides of the ends.

Colored rules
indicate outside
faces.

Straight grain
on legs meets
straight grain
on each end,
disguising the
glueline and
leaving an
assembly that
appears to be
a single, solid
piece of wood.

d

By carefully planning the cuts, a single 2-in.-thick board can be laid out to form leg-and-end assemblies that appear
to be a single solid board. The legs are cut from the straight-grained edge of the board, and the ends are book-
matched and laminated from resawn stock. When the legs join the ends, you’re left with virtually invisible gluelines.

C U T S E C T I O N S F R O M O N E T H I C K bO A Rd T O C R E AT E I N V I S IbL E J O I N T S

Once the ends have been laminated, legs and ends are
planed at the same time to ensure uniform thickness.
C

5a 5b

Leftover stock

Rear leg (3)

72 F I N E wO O DwOr kI Ng

FWSIP08BF_CS.indd 72 6/8/07 4:23:07 PM

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