Handbook of Hygiene Control in the Food Industry

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  - 3 Biofilm risks
- 3.1 Introduction:biofilmformation and detection
- 3.2 Pathogensin biofilms
- 3.3 Biofilms and microbial contaminationin foodprocessing.
- 3.4 Preventionof biofilmformationand biofilmremoval..
- 3.5 Future trends
- 3.6 Sourcesof furtherinformation and advice
- 3.7 References


  • 4 Pathogenresistanceto sanitisers...

    • 4.1 Introduction:disinfectionmethods The Netherlands

      • disinfection 4.2 Factors influencingthe effectivenessof cleaning and



    • 4.3 Strategiesfor optimisationof cleaning and disinfection

    • 4.4 Types of pathogenresponse....

    • 4.5 Predictingmicrobial resistance

    • 4.6 Future trends

    • 4.7 Sourcesof furtherinformation and advice

    • 4.8 References



  • 5 Aerosolsas a contaminationrisk

    • 5.1 Introduction D. Burfoot,SilsoeResearch Institute, UK

    • 5.2 Factors affecting aerosolcontamination

    • 5.3 Aerosolgeneration

    • 5.4 Aerosoldispersal

    • 5.5 Waysto reducethe risk fromairborne contamination

    • 5.6 Future trends

    • 5.7 Sourcesof furtherinformation and advice

    • 5.8 References



  • 6 Consumerperceptions of risks fromfood

    • 6.1 Introduction Netherlands

      • assessments 6.2 Riskperceptionsof consumers are not the sameas technicalrisk



    • 6.3 Riskperception and barriers to effective risk communication

    • 6.4 Developingan effectiverisk communication strategy

      • studies 6.5 Applicationof combined consumer behaviour± foodsafety

      • socialscientists 6.6 The needfor moreintensivecooperationbetweennaturaland

      • 6.7 Conclusions

      • 6.8 References



    • 7 Improvingbuildingdesign PartII Improvingdesign

      • 7.1 Introduction:sanitation and design D. J. Graham, GrahamSanitaryDesign Consulting Limited,USA

      • 7.2 Applying the HACCP concept to building design

      • 7.3 Site selectionand plantlayout

      • 7.4 Watersupply and wastedisposal..

      • 7.5 Landscapingand the surroundingarea

      • 7.6 Roofareas

      • 7.7 Loading bays

      • 7.8 Entry/exit pointsand externallighting

      • 7.9 Insidethe plant

      • 7.10 Futuretrends

      • 7.11 Bibliography





  • 8 Improvingzoningwithinfoodprocessingplants...

    • 8.1 Introduction J. Holah, Campden and ChorleywoodFoodResearchAssociation, UK

    • 8.2 Barrier1: Site

    • 8.3 Barrier2: Factory building

    • 8.4 Barrier3: High-care/riskareas

    • 8.5 Barrier4: Finishedproduct enclosure

    • 8.6 References



  • 9 Improvingthe designof floors

    • 9.1 Introduction France

    • 9.2 Whatare floorsmade of?

    • 9.3 Requirementsfor flooringmaterials

    • 9.4 Testmethods.

    • 9.5 Constructionof floors

    • 9.6 Futuretrends

    • 9.7 Sources of furtherinformationand advice

    • 9.8 References

    • 10 Improvingthe designof walls

      • 10.1 Introduction D. J. Graham, GrahamSanitaryDesignConsultingLimited,USA

      • 10.2 Exteriorwalls

      • 10.3 Interiorwalls..

      • 10.4 Bibliography



    • 11 Improvingthe hygienic designof closed equipment

      • 11.1 Introduction:the hygienicperformanceof closedequipment A. Friisand B. B. B. Jensen,TechnicalUniversityof Denmark

      • 11.2 The importance of flowparametersin hygienicperformance

      • 11.3 Computationalfluiddynamics modelsfor optimisinghygiene

        • hygienicdesign 11.4 Applicationsof computationalfluiddynamics in improved



      • 11.5 Future trends

      • 11.6 Sourcesof furtherinformation and advice

      • 11.7 References



    • 12 Improvingthe hygienic designof heating equipment

      • 12.1 Introduction A. P. M. Hasting,Tony Hasting Consulting,UK

      • 12.2 Heat exchanger design

      • 12.3 Developments in heatexchangerdesign

      • 12.4 Future trends

      • 12.5 Conclusions

      • 12.6 References

        • materials 13 Improvingthe hygienic designof equipmentin handling dry



      • 13.1 Introduction:principles of hygienic design... K. Mager, QuestInternational,The Netherlands

      • 13.2 Dry particulatematerials and hygienicprocessing

      • 13.3 Cleaning regimes

      • 13.4 Design principles

      • 13.5 Types of equipmentin dry material handlingareas

      • 13.6 Conclusions: improving hygienein powderprocessing

      • 13.7 References





  • 14 Improvingthe hygienic designof packagingequipment

    • 14.1 Introduction C. J. de Koning, CFSb.v.,The Netherlands

    • 14.2 Requirements for hygienic design

    • 14.3 Applicationof ISO 14159..

    • 14.4 Other standards and guidelines.

    • 14.5 Conclusion

    • 15 Improvingthe hygienicdesign of electrical equipment

      • 15.1 Introduction.. A. Griffin,Unilever± PortSunlight, UK

      • 15.2 Hygienic zoning

      • 15.3 Hygienic electricaldesignprinciples

      • 15.4 Installation requirements for mediumhygieneareas

      • 15.5 Installation requirements for high-hygiene areas

      • 15.6 General requirementsfor construction materials

      • 15.7 Futuretrends

      • 15.8 Bibliography

      • 15.9 Appendix: abbreviations



    • 16 Improvingthe hygienicdesign of valves

      • 16.1 Introduction F. T. Schonrock, 3-A Sanitary Standards Inc.,USA

      • 16.2 Valvetypes

      • 16.3 Hygienic aspectsof valvedesign

      • 16.4 Current guidelines, standards, and references



    • 17 Improvingthe hygienicdesign of pipes

      • 17.1 Introduction H. Hoogland,Unilever R&DVlaardingen,The Netherlands

      • 17.2 Pipingdesign:goodpractice

      • 17.3 Materials of construction

      • 17.4 Product recovery

      • 17.5 Microbial growthin pipingsystems

      • 17.6 Plantdesign

      • 17.7 References



    • 18 Improvingthe hygienicdesign of pumps

      • 18.1 Introduction:types of pumpusedin foodprocessing R. Stahlkopf, TuchenhagenGmbH, Germany

      • 18.2 Components usedin pumps

      • 18.3 Cleanability,surface finishand other requirements

      • 18.4 Materials and motordesign

      • 18.5 Summary

      • 18.6 Bibliography





  • 19 Improvinghygienic control by sensors

    • 19.1 Introduction Norway

    • 19.2 Sensortypes

      • 19.3 Common industrial applications and futuretrends

      • 19.4 References



    • 20 Risk assessmentin hygiene management Part III Improvinghygiene managementand methods

      • 20.1 Introduction UnileverR&DVlaardingen,The Netherlands

      • 20.2 Quality management and risk assessment

      • 20.3 Examplesof risk assessments

      • 20.4 Future trends

      • 20.5 Sourcesof furtherinformation and advice

      • 20.6 References



    • 21 Goodmanufacturingpractice(GMP) in the foodindustry

      • 21.1 Introduction J. R. Blanchfield,Consultant,UK

      • 21.2 Effectivemanufacturingoperationsand foodcontrol

      • 21.3 Personneland training

      • 21.4 Documentation...

      • 21.5 Premises,equipment,productand processdesign

      • 21.6 Manufacturingand operatingprocedures

      • 21.7 Ingredientsand packagingmaterials

        • products 21.8 Managingproduction operations:intermediate and finished



      • 21.9 Storage and movement of product

      • 21.10 Specialrequirementsfor certainfoods

      • 21.11 Rejectionof product and complaintshandling

      • 21.12 Product recall and otheremergencyprocedures

      • 21.13 `Own label'and other contract manufacture

      • 21.14 Goodcontrollaboratorypractice(GLP)..

      • 21.15 Future trends

      • 21.16 References





  • 22 Theuse of standard operating procedures (SOPs).

    • 22.1 Introduction:definingstandard operating procedures (SOPs) US ArmyVeterinary Corps

    • 22.2 The key components of SOPsand SOPprograms

    • 22.3 SOPrequirementsunderregulatory HACCP programs

    • 22.4 Common problemsin implementingSOPseffectively

    • 22.5 Sourcesof furtherinformation

    • 22.6 References

    • 23 Managing risksfromallergenic residues

      • 23.1 Introduction R. W. R. Crevel,UnileverColworth,UK

      • 23.2 Foodallergyand productsafety

      • 23.3 Managementof foodallergyrisks

      • 23.4 Roleof allergendetectionand otherconsiderations

      • 23.5 Futuretrends

      • 23.6 References



    • 24 Managing contaminationrisksfromfoodpackagingmaterials

      • 24.1 Introduction L. Raaska,VTTBiotechnology, Finland

      • 24.2 Potential microbiological problems withpackaging

      • 24.3 Improving hygienic productionand management

      • 24.4 Futuretrends

      • 24.5 Sources of furtherinformationand advice

      • 24.6 References



    • 25 Improvinghygiene in foodtransportation

      • 25.1 Introduction and Research Centre, The Netherlands

      • 25.2 Legislation

      • 25.3 Implementation of the current legislation

      • 25.4 Examples

      • 25.5 Temperaturemanagement

      • 25.6 Avoiding cross-contamination.

      • 25.7 Futuretrends

      • 25.8 Acknowledgements

      • 25.9 References and notes





  • 26 Improvingthe control of insectsin foodprocessing

    • 26.1 Introduction United StatesDepartment of Agriculture

    • 26.2 The grainbulkas an ecosystem...

    • 26.3 Moisture migration in the grain bulk

    • 26.4 Dry-and wet-grain heating

    • 26.5 Insectsin stored products

    • 26.6 Measures of control

    • 26.7 Futuretrends

    • 26.8 Acknowledgement

    • 26.9 Bibliography

    • 27 Improvingcleaning-in-place(CIP)

      • 27.1 Introduction:limitationsin currentCIP systems K. Lorenzen,TuchenhagenGmbH, Germany

      • 27.2 Cleaning and disinfection parameters

      • 27.3 Factors determiningthe effectivenessof a CIP system

      • 27.4 ImprovingCIP systems

      • 27.5 Future trends

      • 27.6 References and furtherreading



    • 28 Improvingcleaning-out-of-place(COP)

      • 28.1 Introduction L. Keener, InternationalProductSafety Consultants,USA

      • 28.2 Best practicesin developingan effectiveCOPprocess

      • 28.3 Definingthe process

      • 28.4 Elaborationof processparameters

      • 28.5 Validation

      • 28.6 Recordsand process documentation

      • 28.7 Summary..

      • 28.8 Bibliography



    • 29 Improvingthe cleaningof heatexchangers

      • 29.1 Introduction P. J. Fryerand G. K. Christian,University of Birmingham, UK

      • 29.2 Processingeffectson foulingand cleaning...

      • 29.3 Investigationsinto cleaning process parameters

      • 29.4 Waysof improving cleaning

      • 29.5 Conclusions

      • 29.6 Acknowledgements

      • 29.7 References



    • 30 Improvingthe cleaningof tanks

      • 30.1 Introductionto cleaning tanks Denmarkand G. Wirtanen,VTTBiotechnology, Finland

      • 30.2 Factors affecting cleaningefficacy

      • 30.3 Hygienicdesign test methods

      • 30.4 Detecting the cleanliness of tanks

        • cleanability of closed process lines 30.5 Usingcomputationalfluiddynamics (CFD)to assess



      • 30.6 Future trends

      • 30.7 References





  • 31 Ozone decontaminationin hygienemanagement...

    • 31.1 Introduction L. Fielding and R. Bailey,University of WalesInstituteCardiff, UK

      • 31.2 Historical usesof ozone

      • 31.3 The effectof ozoneon microorganisms

      • 31.4 Undesirableeffects of ozone

      • 31.5 Practical applicationsof ozone



    • 31.6 Futurepotential

    • 31.7 Conclusion

    • 31.8 Sources of furtherinformationand advice

    • 31.9 References

    • 32 Enzymaticcleaningin foodprocessing

      • 32.1 Introduction A. Grasshoff, Federal DairyResearch Centre,Germany

      • 32.2 Enzyme-basedcleaningprocedures

      • 32.3 Laboratory trialsof enzyme-basedcleaning

      • 32.4 Fieldtrials

      • 32.5 Risks..

      • 32.6 Futuretrends

      • 32.7 References

        • environments 33 Contaminationroutes and analysis in foodprocessing



      • 33.1 Introduction to contaminationanalysisin the foodindustry Finland

      • 33.2 Different typesof contamination analyses

        • environments 33.3 Listeriamonocytogenescontamination in foodprocessing

        • processing environments 33.4 Psychrotrophic lacticacidbacteriumcontaminationin meat

        • hygienic foodmanufacturing.. 33.5 Applying knowledgefromcontamination analysis to improve



      • 33.6 Futuretrends

      • 33.7 Sources of furtherinformationand advice

      • 33.8 References





  • 34 Testing surface cleanabilityin foodprocessing

    • 34.1 Introduction J. Verran,ManchesterMetropolitanUniversity,UK

    • 34.2 Microorganisms

    • 34.3 Hygienic surfaces

    • 34.4 Organic soil

    • 34.5 Futuretrends

    • 34.6 Sources of furtherinformationand advice

    • 34.7 Acknowledgements

    • 34.8 References

      • closed processplant 35 Improvingthe monitoring of fouling,cleaningand disinfectionin

      • 35.1 Introduction A. P. M. Hasting,Tony Hasting Consulting,UK

      • 35.2 Background

      • 35.3 Current approachesto monitoring

      • 35.4 Laboratory/pilot-scalestudies

      • 35.5 Industry requirementsand potentialbenefits

      • 35.6 Future trends

      • 35.7 Conclusions

      • 35.8 References



    • 36 Improvingsurfacesampling and detectionof contamination...

      • 36.1 Introduction C. Griffith, University of WalesInstituteCardiff, UK

      • 36.2 Microbiologicalsurfacesampling

      • 36.3 Non-microbiologicalsurfacesampling

      • 36.4 Monitoring/sampling protocolsand strategies

      • 36.5 Future trends

      • 36.6 References



    • 37 Improvingair sampling

      • 37.1 Introduction H. Miettinen,VTTBiotechnology, Finland

      • 37.2 Microbialviabilityin the air

      • 37.3 Why,howand whatto sample

      • 37.4 Bioaerosolsand bioaerosolsamplers

      • 37.5 Air samplingmethods...

      • 37.6 Bioaerosolassaymethods

      • 37.7 Interpretationof bioaerosolresults

      • 37.8 Future trends

      • 37.9 References and furtherreading





  • 38 Testingthe effectivenessof disinfectantsand sanitisers

    • 38.1 Introduction J.-Y.Maillard,CardiffUniversity, UK

    • 38.2 Types of biocidal products

    • 38.3 Criteria for testingbiocidal action

    • 38.4 Tests for disinfectants and sanitisers

    • 38.5 Testlimitationsand scopefor improvement

    • 38.6 Future trends

    • 38.7 Sourcesof furtherinformation and advice

    • 38.8 References

    • 39 Traceability of cleaningagentsand disinfectants

      • 39.1 Introduction.. D. Rosner, Ecolab GmbH& Co.,Germany

        • products 39.2 General issuesin tracingof cleaning solutionsand hygiene



      • 39.3 Particular issues in tracing of hygieneproducts

      • 39.4 Conclusion

      • 39.5 Futuretrends





  • 40 Improvinghygiene auditing....

    • 40.1 Introduction P. Overbosch, Kraft Foods, Germany

    • 40.2 Whyhavea hygiene improvement auditin the first place?

    • 40.3 Auditing and the hierarchy of a controlledsystem

    • 40.4 Purposes of an auditingsystem

    • 40.5 Designing a system for improvementaudits

    • 40.6 Performing the audit

    • 40.7 References



  • Index

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