CLASSIC BOAT APRIL 2016 93
DADO PLANE
STORY AND PHOTOGRAPHS
ROBIN GATES
Reach back a hundred years into the
depths of a yacht joiner’s tool chest
and you will find among the
smoothers, ploughs and fillisters a
dado plane or two. Technically a dado
is the name given to a channel that
runs across the grain of a board – in
the housed joints where the steps
meet the rails of a companionway
ladder, for example. This plane cuts
a^3 / 4 in dado; a different plane is
needed for each width.
Although its narrow stock
supporting a skewed blade resembles
a rebate plane, which is used parallel
to the grain to cut a step in the edge
of a board, if a rebate plane were
used across the grain the corners of
its blade would tear up the fibres
leaving splintered edges. What equips
the dado plane for its special job is
the double-spurred iron or nicker
which severs the fibres at the edges
of the dado in advance of the blade.
It also has a screw-mounted stop
operated by a turn button facilitating
repeat cuts to a set depth – up to
½in, in this case. The blade and nicker
secured by well-fitting wooden
wedges require only a light tap of the
hammer for correct adjustment which
is gauged by eye and finger tip.
Although the dado plane lacks the
fence which keeps a plough or fillister
running straight, it is usual to clamp
or lightly nail a batten across the
work for the stock to bear against.
Then the first pass with the plane
should be in reverse, using the nicker
only to make its twin incisions
through the surface fibres. The
forward planing begins at the end of
the dado, working back a little with
each pass until full-length shavings
are being taken. Both hands are used,
one above the toe applying
downforce at the start of the cut and
the other at the heel to propel the
plane and ensure the blade remains
cutting to the very end of the dado.
Remarkably, the plane pictured
here has had at least five owners
since new, and it has survived the
generations in fine fettle. Today it zips
through the timber as quietly as a
pencil sharpener, with shavings falling
from its shapely escapement as
gently as autumn leaves.
NEXT MONTH: The combination set
Clockwise from
above: cutting a
dado across the
grain; nicker,
depth stop
and blade;
showing how the
nicker precedes
the blade
Traditional Tool