Practical Boat Owner — November 2017

(Chris Devlin) #1
Here’s just a selection of the latest questions from
PBO readers. Email or write to the address on
page 5 and our experts will answer your queries

ENGINES


Got a question? Email [email protected]


Ask the experts

THE PBO EXPERTS To ask a question email [email protected] and include your address. Pictures are helpful


CRuiSing
Stuart Carruthers
is the RYA Cruising
Manager and has
sailed extensively

SailS
Ian Brown of the
International
OneSails loft group
is an expert on sails

ElECTRiCS
Paul Holland is
part-chair of the
BMEEA and MD of
Energy Solutions
(UK)

maSTS & RigS
Mike Coates worked
in the spar and
rigging business for
many years

EnginES
Stu Davies has
a background in
engineering in the
coal and oil field
industries

SuRvEy and
CORROSiOn
Colin Brown runs
a marine survey and
consultancy company,
CB Marine Services

SEa SafETy
Keith Colwell is
author of the
RYA Sea Survival
Handbook

SEaling and
BOnding
Gareth Ross is
Sika UK’s Marine
Market Field
Specialist

Q


I own a 2.5hp 4-stroke
Mercury outboard that
drives my Laser Stratos
keelboat when the wind
dies, and because there’s
rarely little wind the engine
doesn’t get used much.
Annoyingly, when I do
need it the engine has a
habit of failing, and always
for the same reason: issues
of fuel starvation.
The 2009 engine looks like
new. I keep it clean, flush
with clean water, and empty
the fuel tank and run the
engine dry if I have used it



  • in fact its only burned one
    gallon of fuel since new! On
    top of that it’s regularly
    serviced by a Mercury agent.
    My engineer tells me my
    problem is a common issue
    because of the additives
    now in petrol, which will rot
    fuel lines and coat the
    carburettor with a brown
    vanish-like substance that
    blocks fuel jets.
    I’m told that by running the
    engine once a week you can
    reduce the chances of it
    blocking as quickly – but it
    will still block eventually.
    I’ve spoken to many other
    owners of small engines and
    they’re all experiencing the
    same issue – though people
    with older 2-stroke engines
    don’t seem to suffer the fuel
    blockage problem so badly.
    The agent’s cure is to soak
    the carburettor in a


commercial solvent – not
something that’s practical
when you are at sea.
Given that hundreds
(perhaps thousands) of PBO
readers own small 2.5-10hp
outboards has anyone come
up with an answer?
It’s not only a hassle to
keep taking the motor to an
outboard repair agent but a
safety issue as the motor is
my back-up. Although I carry
a radio, anchor and paddle
it’s still a risk if the wind dies
on a rocky coastline.
John Shears, By email

STU DAVIES REPLIES: A bit
of background first. Two-
strokes are effectively banned
for leisure use in the UK on
environmental grounds –
they’re considered too
smokey. So the big

Fuel issues for small outboards


My engine i


Q


The Yanmar 2GM20
engine in my boat
has had an intermittent
problem since I got the
boat four years ago.
It can be running
relatively smoothly for
many hours of motoring
at sea or manoeuvring in
port until, when re-
starting the engine, the
problem begins. This
problem may continue for
an undetermined period
of time and then, after
some sailing and for no
apparent reason, go away
again... until the next time.

manufacturers were forced
down the route of 4-strokes
which are easier to tune for
lower emissions.
Unfortunately one of the side
effects is that they have to
‘lean’ the mixture right down
at tick over and that’s where
the problem starts. They fit
tiny pilot jets and hide or do
away with the tickover idle
mixture adjustment to stop us
richening the mixture.
Modern fuels have up to 5%
alcohol/biofuel added and this
is highly reactive to some of
the plastics and rubbers used
in our carbs.
Also alcohol absorbs water
from the atmosphere, so we
have a perfect medium for
creating havoc with the tiny
pilot jets.
I’ve stripped down a lot of
these due to issues you talk
about. Inevitably there’s a jelly-
like substance in the float
bowl, but more importantly the
jets are blocked or coated with
a non-soluble metallic salt.
There’s a theory gaining
ground that the alcohol
additive is absorbing water
from the atmosphere which is
reacting with the brass jet
screwed in to the alloy body of
the carb. Electrolysis comes in
to play, which then produces a
hard metallic salt.
Carb cleaner was developed
for dissolving ‘varnish’ left by
evaporated petrol, but I’ve
found is that it doesn’t

dissolve the hard salts
deposited in the jets. Only one
thing gets rid of that, a hard
object pushed through the jet.
Since being an apprentice
50 years ago we were taught
never to push steel wire
through jets, that it would
widen the orifice causing all
sorts of problems!
In actual fact people like me
found out from practical
experience that pulling a wire
out of a wire brush gives the
perfect implement to gently
push through the jets and
clean the hard deposits out.
It rarely does any damage.

Even well-maintained small
outboards can fall foul of fuel
problems
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