WHY YOU SHOULDN’T
MIX COOLANTS
MECHANICAL VS ELECTRIC
FANS - WHAT’S BEST?
Mixing two different types of coolant is not good for your engine.
Incompatible glycols mixed together, even if the same colour, turn
acidic, and can quickly eat through soft metals. So essentially,
mixing coolants could be eating your engine away from the inside
out. Your best bet is to flush the entire cooling system once a year
or at the same time as you carry out any repairs.
Fans driven by the engine in the majority of cases are higher
flowing than electric fans, as the mechanical drive will not fall
off at the higher airflow rates like the electric fan.
“If you look at almost all diesel engines, these high-torque,
low-speed engines are designed with mechanical fans. Having
a shroud on these setups is important as well, otherwise the
fan will pull air from the path of least resistance, and in almost
all cases this is not from the radiator.
Check for air
lock and purge
cooling system.
Recheck. Are
both heater
hoses hot and
does the heater
work? Water pump fault
- Replace
Temperature
gauge, sensor or
wiring fault -
Repair or replace
Engine may be
running too rich
- Replace air filter
Engine may be
running too rich
- Check and dyno
tune
RADIATOR
MAY BE
UNDERSIZED
- Upgrade
Radiator
Check air flow
through engine
bay -
Remove bash
plates and ensure
all plastic cowlings
are fitted
Cooling system okay! -
Blocked heater Lock it in low and go-go-go!
core -
Remove and
service
NO
yes
yes
yes
yes
yes
yes
yes
NO
NO
yes NO NO NO NO NO
Check
temperature
gauge, sensor
and wiring
operation.
Were any
faults found?
Is the engine
blowing
excessive
black smoke?
Or fitted with
a perfor-
mance chip?
Has engine
power being
increased by
more than
25% over
factory?
Is the engine still overheating?
Check air
filter. Is it
blocked?
Inspect water
pump for
coolant leaks
and listen for
noise from
the bearing.
Are there any
bearing leaks
or noises?
At full
operation
temp, set
cabin heater
to full heat
then
carefully feel
both heater
hoses. Are
they both hot
and does the
heater work?
RED VS GREEN COOLANT
So what about red verses green coolant? Generally speaking,
green coolant is made using traditional ‘ethylene’ glycol. Red
coolant uses ‘propylene’ glycol, which essentially has much
the same anti-freeze, anti-boil and anti-corrosion properties
as green coolant, but it’s a newer more environmentally-
friendly version.
10
THINGS
EVERYONE
GETS
WRONG
CAUSE EFFECT
1 Incorrect coolant mix This can reduce the
coolant’s effect and eat
away at your engine
2 Not running a fan shroud Changes air flow character-
istics through the radiator
at slow speeds
3
Fitting the wrong tempera-
ture thermostat
Thermostat doesn’t open at
the right time
4
Missing inner wheel-well
plastic guards
Decreases air flow through
the radiator
5 Not cleaning the radiator
core often enough
Blocks air flow through the
radiator
6 Not changing the air filter
regularly
Causes the engine to run
richer and hotter
7 Winding up the fuel screw on
older diesels or installing a
diesel chip with an aggres-
sive tune that’s too rich
Rich engines run hotter
8 Not servicing brakes
regularly
Dragging brakes work the
engine harder
9
Fitting full-length bash
plates that block air from
exiting the engine bay
Decreases air flow through
the radiator
10 Not upgrading the radiator
soon enough
Larger tyres, more power
and towing heavy loads all
cause the engine to work
harder and run hotter
T E C H T A L K
ES
SE
N
TI
AL
(^) C
O
O
LI
N
G
(^) S
Y
ST
EM
(^) M
O
D
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