Pilot – June 2018

(Rick Simeone) #1
pilotweb.aero | Pilot June 2018 | 37

temperature of the plasma within
the machine is an incredible
1,500°C and the light produced
by this process is so powerful
you cannot look directly at it,
we had to view the process via a
special mirror.
Visits to the areas where the
aero engines are built and tested
were particularly interesting. The
first motor Rotax made for an
aircraft was an air-cooled, two-
cylinder two-stroke, and for over


a decade the company dominated
the market with such well-known
engines as the 277, 503 and



  1. In fact, for many years the
    production of two-stroke and
    four-stroke engines was split
    around 9:1 in favour of the
    two-stroke, whereas these
    days that relationship has been
    completely reversed.
    While watching engines being
    run on the dynamometer, I asked
    if there were any big differences
    between the way fully certified
    and ASTM-compliant engines are
    built and tested−and was told
    there isn’t. Each engine is built
    using exactly the same materials
    and to the same specifications,


Tech Log: Rotax 915iS


CLOCKWISE FROM ABOVE LEFT: one of the
‘smart’ tools; propeller drive mounting
station; engine final assemby; and
finished engines awaiting dyno testing


Technicians all


use dedicated


‘smart’ tools

Free download pdf