or many aircraft operators, planning a
maintenance event can be difficult. You
often need to juggle calendar, cycle-based,
and one-time events (like engines, APU,
airworthiness directives (ADs) and service
bulletins).
Warranty requirements or power-by-the-hour
programs can sometimes further complicate your
schedule. By combining your events, you will ensure
your items are taken care of in one shop visit.
As we approach the deadline for the ADS-B
mandate, many shops across the industry are seeing
a heavy backlog of work, which can add to the
complexity of scheduling and tracking your
maintenance. (You may find your preferred shop
location may not have availability for several months.)
Nevertheless, taking the following common
mistakes into consideration when planning your next
event will help save you time and money.
- Misunderstanding Current &
Future Maintenance Status
A full understanding of your aircraft’s current and
future maintenance status can save an operator a lot
of extra time and expense, including avoiding
additional unnecessary downtime.
A thorough logbook review is critical to not only
understand what is overdue and what is due, but
also what’s coming due.
If you are purchasing an aircraft and adding a
large work scope (i.e. paint and interior), it may be in
the shop for anywhere from a few weeks to a few
months.
To minimize your downtime, it can help to look
past your scheduled ‘out’ date to see if anything else
is coming due that can be taken care of while your
aircraft is out of action. This could also include
upcoming inspections, engine overhauls, service
bulletins and ADs.
Tip:Some operators subscribe to maintenance
tracking systems to help them schedule all their due
and upcoming maintenance items. Programs like
CAMP and Traxxall can help an operator set up
tracking information that will alert them to all items
they need to consider when scheduling major or
routine inspections.
- Untimeliness of Approvals
During a major inspection a maintenance facility can
shorten your downtime by working discrepancies in
conjunction with your inspections. For instance, if
you provide the shop with discrepancy approvals as
they are discovered rather than waiting until later in
the process it will save you valuable days at the end
of the event.
In addition to working discrepancies in parallel
with your inspection, more manpower is typically
available to devote to your aircraft during the initial
inspection. Manpower can be allocated in advance
of your aircraft’s arrival to ensure a faster turn-around
on work completed. It will also allow for parts to be
ordered sooner, which further reduces overall aircraft
downtime and cost. - Not Planning an Incoming Debrief
An incoming debrief is essential to save time and
money on an inspection. This gives you the
opportunity to run through every item face-to-face
with the team that is going to be working on your
airplane.
Typically, during a debrief, your maintenance
facility will help set mutually agreed expectations of
communication throughout the project. This includes
how they will communicate discrepancies for your
approval.
In addition, incoming debriefs allow for thorough
reviews between each department head/team-lead
and you. For instance, if you are experiencing weak
pressurization, the mechanic working on the issue
can help identify the problem directly by asking
second- and third-level questions. (Is the problem
happening at higher altitudes? Lower altitudes? In
manual or auto mode?)
This type of trouble-shooting provides an avenue
to work the identified discrepancies in parallel with
incoming runs and inspections, allowing parts to be
ordered much earlier in the process. - Poor Communication Throughout
the Inspection
Open communication throughout the process will
help keep your inspection moving. Make sure that
your project manager fully understands your
communication preferences so you can be alerted in
F
Advertising Enquiries see Page 12 http://www.AVBUYER.com July 2018 – AVBUYERMAGAZINE 91
Bill Reeves, Director of Maintenance Services currently
manages the entire maintenance team at Elliott Aviation’s
headquarters in Moline, IL, including the King Air Service
team and the Jet Service team. He offers vast experience in
leading maintenance teams and managing highly-complex
maintenance projects throughout his career in aviation.
What are the things to avoid, saving you time and
money when your aircraft goes into the maintenance
shop? Bill Reeves, Director of Maintenance Services,
Elliott Aviation, lists his top five items...
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