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AUSTRALIAN ROAD RIDER | 117

TURBOS AND SUPERCHARGERS


work and this gap in performance is o en
referred to as turbo lag.
Superchargers operate directly in
relation to engine RPM and hence need
power to make power. They can rob up
to a third of an engine’s power to do their
job, though a net power gain of 10 per
cent is typical. You really need a decent
amount of outright power to see a good
outright gain in power without the initial
power rob causing any negative eff ect.
So superchargers are typically less
economical and provide a smaller
output gain than a turbo, but have
more favourable characteristics on
a motorcycle and all of the system’s
benefi ts are available instantaneously.
Turbos are be er on economy, less
expensive to fi t and provide a bigger
outright improvement, but their power
delivery characteristics aren’t as good.
Effi ciency of both systems has
improved with the use of intercoolers
cooling the air between pump and
intake as the systems heat the air when
it is being pressurised — something
that limits the total performance
improvements of these systems.
But things have progressed from
these “typical” traits as manufacturers
seek improved economy. So evolved

are charged systems these days that
manufacturers have sought to eradicate
both of the eff ects the systems have
“typically” displayed in the past. Just have
a look at the eff orts Kawasaki has gone to
with the H2 (sidebar, above) and you’ll see
the future of the supercharger is looking
promising.

While the supercharger looks like the
way forward, turbocharging is more likely
to have a bigger future in motorcycling
for the same reason it is so popular
elsewhere in the automotive world: it
provides greater power gains, is more
effi cient and economical.
Turbos have been employed on

INSIDE THE BEAST
Producing a supercharged production
motorcycle takes more than just bolting
on a charger. The primary considerations
that need to be addressed by
supercharging are intake air heat,
engine heat and engine stress. Adding
power does cause a lot more than just
excitement!

Kawasaki, like most manufacturers,
has a number of divisions within the
company that build more than just
motorcycles. Within the Kawasaki
Heavy Industries (KHI) group there is a
gas turbine and machinery company,
aerospace company and corporate
technology division.
By calling on the different arms within
the company, Kawasaki was able to
design a supercharger that is extremely
compact and claimed to be highly
effi cient.
Run off the crankshaft via a planetary
gear train, the supercharger impeller
spins at 9.2 times the speed of the
crankshaft. So at redline of 14,000rpm,
the impeller is turning at 130,000rpm —

that’s pumping quite some air!
With that sort of air pressure and
power output — 300 horsepower in the
H2R — the engine unit for both H2s is
built stronger to be able to handle twice
the stress of a typical superbike engine.
The road-going engine differs
from the race version with different
cams, head gasket and clutch. The
combustion chamber is designed to suit
the high-pressure intake air and as a
result its design eliminates the squish
area — used to promote better air and
fuel mixing in normal engines — and
runs a 8.5:1 compression ratio — all a
supercharged engine needs. The piston
design is a fl at crown and is a design
from Kawasaki’s 18-cylinder Green Gas
Engine.
Getting the air in comes via a centrally
mounted ram air duct that is three times
the area of the supercharger intake
area. It’s squished in along a straight
path to the supercharger intake via an
aluminium intake chamber that keeps the
air cool and is totally airtight — you don’t
want air escaping in a charged system!

Fuel is added to the air mix through
stainless-steel nets to disperse the
fuel mixture in a mist. With lower lift
and overlap narrower than a typical
superbike engine, the exhaust ports are
straight to get an optimum route for air
chamber fi lling.
The extra effort involved in cooling
the engine to ensure the system is as
effi cient as possible requires an oil
jet system cooling and lubricating the
engine, supercharger and gearbox.

r What was to become of the Ninja H2 engine
shown as a prototype at the 2013 Tokyo Show

■ The simplicity of a turbo

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