094 | 4WDTouringAustralia
THESHOCKING
TRUTH
TRACKSIDE MECHANIC
REAL ADVICE
FROM OUR
MECHANICAL GURU
M
ost modern 4WDs have moved to independent front suspension. It makes for a more comfortable drive and
these massive 4WDs, that were once very agricultural, now feel more car-like.
Most people opt for an upgraded suspension kit that lifts the 4WD two inches, but lifting a vehicle two inches
doesn’t always mean you gain two inches of ‘travel’ as well.
There are a number of other limiting factors that can make a lift height vary. Especially when it comes to things like
the weight of accessories, things such as aluminium bars winches with synthetic rope as opposed to wire cable.
ADAM ADLER
DOWN TRAVEL
Down travel refers to the length of the shock. This will vary
depending on accessories, as a heavier load will cause the
spring to sit lower in the stroke of the shock.
When the 4WD is jacked up it will give you more down
travel, whereas a lighter load will see the shock sit higher
in its stroke and will be closer towards the top of the shock
which will limit down travel.
Down travel can also be governed by different spring
designs. A heavy duty spring will extend less than a lighter
spring because the thicker coils will limit the length it can
travel. A lighter coil will be made of thinner wire, which will
stretch further.
Bump stops and control arms all play a part as well.
Upper and lower control arm conguration along with CV
lengths and angles are also limiting factors which govern
the length of a shock.
STANDARD VS UPGRADED
It is not always a given that if you t a two inch spring that the
shock should be two inches longer. There are many variables
here too.
The shock really just needs to dampen the spring within
its length of travel.
Occasionally, using a longer shock can also cause a
spring to come out of position on full articulation, which can
be dangerous.
If you put a standard shock and an upgraded shock
side by side, the lengths of the assemblies will basically be
the same.
However, the upgraded shock is done with bore size and
internals. The length needs to still work within the limits of
the control arms and bump stops.
SOLID AXLE
A system like in a Patrol or an 80 Series LandCruiser is totally
different. With solid axle, you can t longer shocks because
you have room to lengthen it all and replace components
like longer upper and lower control arms, etc, because the
solid axle doesn’t have these limitations. You can get heaps
more down travel from a set up like this.
There are also rules which govern the height and length
of a suspension kit that is allowable for tment without the
need for engineering. Check your home state’s rules before
you embark on anything.
BRANDS
If you compare different brands you will always see a
difference. ARB have different part number shocks for
different springs which are designed to dampen differently
for different reasons. They will have a softer shock for a
lighter spring and a rmer shock for a heavier.
Lovell actually use the same part number shock for each
load-rating spring, while Bilstein, Koni and Tough Dog are
all different again.
You may be able to compare shock absorbers by asking
for their open and closed lengths and this information might
give you an idea on how much more travel it will gain. Again,
loads on the 4WD will also affect this.
Gaining extra travel is great, the longer you can keep
both wheels on the ground the better, as you will have
more traction. A soon as you lift a wheel it will spin.
So when choosing a suspension kit, the height and load
you are carrying are key, but shock travel is also important.
Unfortunately it’s also a difcult one as it is not an exact sci-
ence for the reasons I have listed above.
GO NUTS! – Adam
A simple explanation
on ‘Lift’ & ‘Travel’.