Professional BoatBuilder - February-March 2018

(Amelia) #1
20 PROFESSIONAL BOATBUILDER

BUILDER PROFILE: Bertram

Concepts’ second facility, also in Sara-
sota; at the Tampa plant the two parts
were joined with assistance from the
Marine Concepts crew. Small molded
parts are numerous—nearly 60 for the


  1. “ e old 31 had about four,” Black-
    well said. “ e 35 is a complicated
    boat. All the hatches are lined.  e


the old 5-axis router, acquired with the
former Lazzara Marine Corporation
building, up and running.
 e 35 is a one-piece hull mold on a
rotational one-piece hydraulic  xture
from Hudson’s Welding in nearby
Sarasota.  e 60 is a split mold that
was delivered by road from Marine

And, Peters’s personal boats are a Ber-
tram 20 (6.1m), which he keeps close
by his Sarasota, Florida, o ce, just an
hour’s drive south of Tampa, and a Ber-
tram 25 (7.6m) on Catalina Island,
California. Not only was performance
of the new Bertrams critical but per-
haps even more so was “the look.” It
was imperative that one be able to view
the new models and say con dently,
“ at’s a Bertram.” Yet they had to be
updated for today’s market, and for
current boatbuilding practices.
Blackwell: “ e 35 was meant to be
a replacement version of the 31. Be a
modern larger version with a real
cabin and still have the  shability and
performance and handling of the old


  1. We all feel good that Michael did
    that.  e 60 started as a new version of
    the old Bertram 54 [16.5m], one of the
    iconic Bertrams.  e 54 was a break-
    through boat.  e styling of the 60 is
    Bertram but modern.”
    For Peters’s comments on the design
    of the new models, see the sidebar on
    the next page.


Construction
Blackwell has an impressive profes-
sional background: more than 40
years of experience building  berglass
boats at Glastron, Gulfstar, Morgan,
Island Packet, Four Winns, Wellcra ,
Chaparral, and Chris-Cra. During
my visit, the shop floor was his
domain (he has since slipped back
into retirement).
With 12 hulls for the 35 on order
at the time of my visit, and No. 9 in
mold and Nos. 7 and 8 on the  oor in
various stages of completion, I had
an excellent opportunity to observe
nearly the entire build process.  e
 rst 60 was in mold as well, scheduled
to be pulled the following week.
Marine Concepts (Cape Coral,
Florida) made the tooling for the 35
hull and deck, and the 60 hull. Vector-
works Marine (Titusville, Florida)
tooled the 60 deck. Blackwell said the
reasons they divided the work amongst
two suppliers was “workload and cost.”
 e two are splitting small parts, but
that may change as the yard now has

The Bertram 35 has nearly 60 parts. Seen here on the shop  oor, molds for the
saloon headliner, saloon aft bulkhead, and headliner for the head are prepped.

Above—Two crew prep the  ybridge for
installation of the Taylor Made windshield
and windows. Right—The only carbon
 ber in the 35 is incorporated into the
 ybridge supports.

Bertram171-ADFinal.indd 20 12/29/17 4:42 PM

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