Boating USA — February 2018

(Jacob Rumans) #1

48 | BOATINGMAG.COM | FEBRUARY 2018


BOAT DOCTOR///BOAT DOC SPECIAL

B


SCAN ME


Outboard-powered center
console boats continue to
grow in size, but a colossus
now under construction is
scheduled to best them all.

THE


WORLD’S


LARGEST


CENTER


CONSOLE
An inside look at building HCB Center
Console Yachts’ 6500 Estrella

Boating gained an
exclusive inside look
at the mind-boggling,
multifaceted eff ort
underway to design, re-
fi ne and build the HCB
Center Console Yachts

(formerly HydraSports
Custom Boats) 6500
Estrella — which
represents the world’s
largest CC. With a test
center in Islamorada,
Florida, and manu-
facturing facilities in
Venore, Tennessee,
HCB is known for
building big center
console boats. Its 5300
Sueños set the record
for the largest CC a
couple of years ago.

The Estrella will beat
that in spades with a
hull featuring the same
exclusive Mil-Tough-
rated Megaform com-
posite grid construction
technique used to
build the Sueños. This
dramatically reduces
the weight versus
conventional construc-
tion, says Alex Leva,
president of HCB.
The Estella, like
many other boats, be-
gan life in a computer-
aided design program.
The engineering team
at Marine Concepts
in Sarasota, Florida,
focused for more than a
year on the myriad in-
tricacies of the design.
This ranged from the
immense running sur-
face to a transom that
will accommodate fi ve
627 hp Seven Marine
outboards.
Just as challenging
was designing an inte-
rior that will include a
massive cabin within
the console, mezzanine
seating overlooking the
aft cockpit, second-row
helm seating (aka
sleigh seating) with a
fi rst row that swivels
aft and a table that ele-
vates from the deck for

of Styrofoam with a
fi ve-axis router. Taking
six months to build,
the mock-up resides
inside the boatbuild-
ing facility at Marine
Concepts.
Spending time aboard
the mock-up provides a
chance to evaluate the
fl ow and ergonomics of
the interior, something
that’s diffi cult to achieve
on a computer screen,
says Leva.
The HCB team spent
a month evaluating the

HOW BIG IS IT?
At 65 feet LOA, HCB’s
6500 Estrella, depict-
ed in this rendering,
represents the largest
outboard-powered
center console boat.

dining or to convert the
area to a large berth.
A Seakeeper gyro-
stablizer will nestle
under the mezzanine
seating module.
Yet computers can
only take you so far,
says Leva. To ensure
that the details and
integration of the
interior and rigging are
just right, HCB built a
full-scale mock-up of
the Estrella, using the
CAD program to ma-
chine massive blocks

The Estrella fi rst took shape in
massive blocks of Styrofoam
machined by a fi ve-axis router.

Scan this tag or visit boatingmag
.com/worlds-largest-center-
console to see a video of our tour
of this boat under construction.

PHOTOS: (FROM TOP) COURTESY HCB , JIM HENDRICKS
Free download pdf