Professional BoatBuilder - December-January 2018

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BEST PRACTICES: Exhaust


 e variety of riser designs include
those directly above the exhaust mani-
fold/turbo, those directly above the
mu er, and those before the overboard
discharge, typically adjacent to the
transom.  ese are dependent on vessel
design and engine/genset height above
or below the LWL.  e primary di er-
ence is that some are self-draining and
some are not. In self-draining designs,
mixing elbows are just a er the highest
portion of the system, so that no matter
how much water is pumped into them,
it runs overboard, even if the engine
isn’t running. In designs that aren’t self-
draining, water that accumulates in
them can  ow back to the engine and
into its cylinders.

The Jacketed Elbow or Riser
More commonly found on power
and larger sailing vessels, the jacketed
riser or elbow is a slightly di erent
approach.  is system surrounds the
hot exhaust gases with a double-walled
pipe through which cooling seawater
flows. Some risers simply consist of
a vertical inverted U loop traveling

For good reason, engine and generator
manufacturers provide clear, detailed
guidance for exhaust system design and
installation. They never give a warranty for
water ingress via the exhaust system.

be installed in the exhaust system between the raw-water
pump outlet and the injection elbow (see “Antisiphon
Valves” on ProBoat.com). According to ABYC, it must be
located “at the top of a loop which shall rise high enough to
assure that the high point where the siphon break is installed
will always be above the water level surrounding the boat.”
 is means the antisiphon device should be well above the
LWL regardless of the boat’s attitude, o en a minimum of
12 "–18" (305mm–457mm). On a sailing vessel it should be
located as close as possible to the centerline to ensure that
it doesn’t end up below the waterline when the boat is
heeled.
Most manufacturers of these devices have very speci c
installation requirements, particularly the vertical distance
between the waterline and the siphon break. Some specify
as much as 24" (635mm) to ensure proper operation. Check

the installation requirements even if you’ve used the same
unit previously or if one aboard a vessel you are working on
appears to be operating normally. It may be inoperative and
you’d have no way of knowing it.
In many installations, all that prevents a siphon is the
condition and resting position of the raw-water-pump
impeller. A single rubber impeller blade will o en prevent
a siphon, but if that blade is damaged, water can  ow into
the exhaust system while the engine is at rest.
Siphon breaks require periodic maintenance or replace-
ment. Most designs incorporate a small rubber “duckbill”
valve, which can become encrusted with salt or other debris.
 is can cause the valve to either stick open, resulting in
seawater dribbling or spraying out of it, or stick closed,
which invites siphoning. Given enough time, a malfunction-
ing siphon break stuck in the closed position can cause a

DECEMBER/JANUARY 2018 63

COURTESY NORTHERN LIGHTS

ExhaustSystems170-AdFINALr.indd 63 11/2/17 11:54 AM
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