Motor Boat & Yachting – August 2019

(Wang) #1

manufacturers of 45-55ft craft – especially
if it avoids having to specify the larger,
heavier, costlier D8 engines – the claimed
improvements to reliability and running
costs will be appreciated even more by boat
owners. Around 85% of the parts have been
re-engineered to achieve this, including
stronger cylinder heads, pistons and valves.
The entire factory has also been reorganised
to create a totally sterile ‘clean assembly’
room. This whole area is kept at a slightly
higher pressure to ensure no dust enters it.
As a result of this and greater use of
fi tted-for-life components, such as the new
crankshaft gas separator, Volvo claims to
have increased service intervals by 20%,
reduced the quantity of spare parts and fl uids
needed over the fi rst 10 years of ownership
by 40% and is predicting a 30% reduction
in unforeseen breakdowns.


NEW DPI DRIVE
The biggest change to the new DPI leg is
a hydraulic clutch, offering smoother gear
engagement and low speed trolling. This
allows varying degrees of clutch slip
at idle (without damaging
the clutch), starting
with just 10% of
the normal drive


to 100% when fully engaged. This allows
much fi ner speed control around the marina
without needing to click in and out of gear.
The new DPI drive also features electronic
fl y-by-wire steering as standard (previously
a cost option). This removes the need for
hydraulic cables at the helm and makes
it easier and cheaper to fi t the optional
joystick on twin-engine installations. The
control unit is now separate from the drive
so it can be mounted in a more accessible
place and includes a steering angle feed
for the boat’s MFD.
Other new features include early warning
alarms for water in the bellows and low-level
gear oil, and fi tted-for-life prop shaft seals.
As a result oil and fi lter change intervals
have also been extended from once a year
to every other year.
A harder stainless steel alloy has been
used to manufacture thinner, more durable
propeller blades for reduced drag and
a longer life expectancy.
The new drives are rated up to
50 knots but there is still no
replacement for the high
speed DPR drives. Volvo
says there isn’t enough
demand to justify
developing a new one.

NEW D4 RANGE
Engine HP RPM Sterndrive Shaftdrive IPS
D4-150 150 3,400 Yes No No
D4-175 175 2,800 No Yes No
D4-230 230 3,500 Yes Yes No
D4-270 270 3,500 Yes Yes No
D4-300 300 3,500 Yes Yes No
D4-320 320 3,600 Yes Yes No

NEW D6 RANGE
D6-300 300 3,300 Yes Yes IPS400
D6-340 340 3,400 Yes Yes IPS450
D6-380 380 3,500 Yes Yes IPS500
D6-400 400 3,500 Yes No No
D6-440 440 3,700 Yes Yes IPS600
D6-480 480 3,700 No Yes IPS650

A B O V E The all-new DPI drive has a hydraulic clutch for smoother gear
changes and a water sensor in the bellows and gear oil


R I G H T Joystick now has
‘hold station’ and ‘joystick
steering’ buttons (top row)
while throttles have a
‘low speed’ trolling mode
(bottom left)

Fly-by-wire steering is
standard on DPI drives

The revised engine
management system

The props use a harder
stainless steel alloy

manufacturers of 45-55ft craft – especially to 100%when fully engaged. This allows


R I G H TJoystick nowhas
‘hold station’ and ‘joystick
steering’ buttons (top row)
while throttles have a
‘lowspeed’ trolling mode
The props use a harder
stainless steel alloy
Free download pdf