Nature | Vol 584 | 20 August 2020 | 389
the silica sol. These denser grains (Fig. 2f–i) form an interlocked particle
packing with direct particle contacts (Fig. 2j–l, Extended Data Fig. 4).
The printed objects consist entirely of hydrophobic silica aerogel,
as evidenced by solid-state nuclear magnetic resonance (NMR) and
Fourier transform infrared (FTIR) spectroscopy (Extended Data Fig. 5),
indicating that the viscosity modifier is fully washed out during the
solvent exchanges and/or supercritical drying. The contact angle with
water is 150° ± 2°. The high- and low-density aerogel phases display a
x
y
x^10 μm
y
z
Aerogel particle
MnO 2 -stained aerogel matrix
MnO 2 -enriched area
50 μm
100 101 102
0
0.02
0.04
0.06
0.08
0.10
0.12
dV
/d
w (cm g
–1 nm
–1)
Pore width, w (nm)
0 200 400 600 800
90
95
100
II, 9.1%
II, 8.8%
Weight (%)
Temperature (°C)
I, 0.9%
I, 1.7%
200 μm^10 μm 500 nm
500 μm 500 μm 200 μm
1
2
3
4
5
5 mm 10 mm 10 mm
Phase 1:
aerogel
particle
Phase 1:
aerogel
particle
Phase 2:
aerogel
matrix
a
d
ghi
ef
bcj
k
l
0 0.2 0.4 0.6 0.8 1
0
500
1,000
1,500
2,000
2,500
N^2
sorption (cm
3 g
–1)
Relative pressure
Silica aerogel particle
SP1.6 printed object
mno
35 μm
Fig. 2 | 3D-printed objects, their microstructure and selected properties.
a, A 10-layer honeycomb (ink SP1.6 (Extended Data Table 1), 410-μm conic
nozzle, 2.4 min at 15 mm s−1). b, A 33-layer lattice cube (ink SP1.3M0.9, 410-μm
conic nozzle, 8 min at 12 mm s−1; Supplementary Video 2). c, Various 3D
patterns (three layers, ink SP1.6, 250-μm conic nozzle, 1 min at 18.4 mm s−1;
Supplementary Video 3). d, Scanning electron microscopy (SEM) image of a
lattice. e, A multi-layer continuous membrane. f, Outer surface of a printed
filament. g, Interface between two filaments. h, Magnification of the
oranged-boxed region in g, showing interlocked aerogel particles (darker grey)
embedded in a low-density aerogel matrix (lighter grey). i, Magnification of the
orange-boxed region in h, highlighting the two aerogel phases. j, Tomographic
slice of a printed aerogel filament (ink SP1.6, 410 μm). k, 3D volume rendering
of the oranged-boxed area in j (98 μm × 98 μm × 234 μm), with the low-density
aerogel matrix shown (left) and removed (right). Both renderings are stacks of
720 cross-sections. l, An x–y section (98 μm × 98 μm) with the low-density
matrix removed (darker grey, cut surface of particles; lighter grey, underlaying
particle surfaces). m, N 2 sorption isotherms at 77 K. n, Pore size distribution
derived from Barrett–Joyner–Halenda (BJH) analysis (V, pore volume; w, pore
width). o, Thermogravimetric analysis. Weight change I corresponds to
adsorbed water, weight change II to trimethylsilyl groups.