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The angled mortises on the lower rails were roughed out with a Forstner
bit on the drill press. A tapered block under the workpiece makes the holes
at the correct angle.
After squaring the corners of the mortise with a chisel, I use a rasp to fi nish
smoothing the inside of the angled joint.
T h e s e an gle d s h o uld e r cu t s w o uld b e t r ic k y t o make w i t h p ow e r t o ol s. The through mortises that pierce the lower front and back
rails are at an angle to the face, and Iād planned to use an
angled block on the bed of the mortiser to make them. In-
stead, I used a similar setup on the drill press. I removed most
of the waste with a Forstner bit, then cleaned up the openings
with chisels and rasps.
I made the straight and standard tenons on the ends of the
lower rails on the table saw. I used a miter gauge to cut the
tenon shoulders, and a jig that rides on the fence to cut the
cheeks.
I considered making the angled cuts on the remaining tenons
on the table saw, but realized each angled setup would need to
be done twice: One to the right and one to the left. I decided to
make a guide block that could be reversed for my handsaw, as
seen in the photos at bottom left and center.
This was a quick and accurate method, and I was able to
make all four saw cuts for each joint in sequence. This helped
to keep the parts in order, and prevented making any miscuts
by machine.
I dry-fi tted the front and back legs with the top rails, and
checked this assembly against my full-size layout. The angles
matched, so I knew I could determine the length and angle
After fi tting the through tenon, the location of the second mortise is laid
out, keeping the back of the hole just behind the face of the rail.
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