Robot Building for Beginners, Third Edition

(Marvins-Underground-K-12) #1

xx



  • ■ Chapter 1: Welcome Robot Inventor! Introduction ..........................................................................................................xxix

  • ■ Chapter 2: Where to Obtain Tools and Parts

  • ■ Chapter 3: Safety

  • ■ Chapter 4: Digital Multimeter

  • ■ Chapter 5: Numbers and Units

  • ■ Chapter 6: Robot Line-Following

  • ■ Chapter 7: Nine-Volt Batteries

  • ■ Chapter 8: Clips and Test Leads

  • ■ Chapter 9: Resistors

  • ■ Chapter 10: LEDs

  • ■ Chapter 11: Power On!

  • ■ Chapter 12: Solderless Prototyping

  • ■ Chapter 13: Solderless Breadboard Setup

  • ■ Chapter 14: Variable Resistors

  • ■ Chapter 15: Comparators

  • ■ Chapter 16: Transistor Switches

  • ■ Chapter 17: DC Motors

  • ■ Chapter 18: Adding Gearhead Motors ■ CONTENTS AT A GLANCE

  • ■ Chapter 19: Wheels............................................................................................

  • ■ Chapter 20: Coupler

  • ■ Chapter 21: Soldering Equipment

  • ■ Chapter 22: Soldering and Connecting

  • ■ Chapter 23: The Motherboard

  • ■ Chapter 24: Body Building

  • ■ Chapter 25: Launching the Line-Follower

  • ■ Chapter 26: Smoother, Smaller, Cheaper

  • ■ Chapter 27: Encore

  • ■ Appendix A: Appendix A

  • ■ Appendix B: Appendix B

  • Index

  • ■ Chapter 1: Welcome Robot Inventor! Introduction ..........................................................................................................xxix

  • Four Disciplines

  • Anatomy of a Homemade Robot

  • Brains

  • Electrical Power

  • Sensors

  • Action and Feedback

  • Miscellaneous Components

  • Body

  • Building Up

  • Taking Small Bites

  • Making Modules

  • Keeping It Fun and Keeping It Light

  • Finding Camaraderie and Support

  • Onward and Upward

  • ■ Chapter 2: Where to Obtain Tools and Parts

  • Ordering Free Information

  • Discovering Hidden Messages

  • Considering Columns ■ CONTENTS

  • Counting Parts

  • Comparing Prices

  • Saving Money

  • ■ Chapter 3: Safety

  • Benefiting from Age and Experience

  • Following Instructions

  • Reading Chemical Labels

  • Donning Safety Glasses

  • Hanging Glasses and Placing Them Face Up

  • Wearing Other Safety Clothes

  • Insuring Adequate Ventilation

  • Storing Properly

  • Talking About Your Activities, Materials, and Tools

  • Washing Before Eating

  • Avoiding Nasty Elements

  • Lead

  • Mercury

  • Cadmium

  • Purchasing Safer Parts Labeled RoHS

  • Shocking

  • AC vs. DC

  • Using Rechargeable Batteries and Professional Transformers

  • Connecting Through Circuit Breakers and GFCI Outlets

  • Saving the Ground Prong

  • Disconnecting Power

  • Steering Clear of Dangerous Robots

  • Sizing Up Motors

  • Lighting Up

  • Staying Rested and Level-Headed

  • ■ Chapter 4: Digital Multimeter ■ CONTENTS

  • Must-Have Features

  • Digital

  • Digits

  • DC Voltage

  • DC Current

  • Resistance

  • Probes or Leads

  • Overload/Fuse Protection

  • Nice-To-Have Features

  • Capacitance

  • Diode

  • Continuity

  • Frequency

  • Duty Cycle

  • Autoranging

  • Auto Power Off

  • Transistor

  • Dual Display

  • Maximum

  • Minimum...............................................................................................................................................

  • Stand

  • Optional Features

  • Inductance

  • Data Interface

  • Scope

  • Backlight

  • Stopwatch/Single Pulse Width

  • Temperature

  • Sound

  • Count

  • Bar Graph ■ CONTENTS

  • Data Hold

  • Data Auto

  • High/Low/Logic

  • Memory

  • Relative

  • Offset

  • Limit Testing/Compare

  • Holster or Rubber Boot

  • AC Features

  • AC Voltage

  • True RMS

  • AC Current

  • Obtaining Hook Probe Adaptors

  • Comparing Actual Multimeters

  • Understanding the Features of a Low-End Multimeter

  • Understanding the Features of a Mid-Range Multimeter

  • Understanding the Features of a Higher-End Multimeter

  • Comparing Prices with Features

  • Examining Other Meters

  • Do Not Proceed Without a Meter

  • ■ Chapter 5: Numbers and Units

  • Choosing the Metric System

  • Reducing Powers of a Thousand

  • M & m

  • Alternative for Greek Micro

  • Abbreviating Units

  • Too Little

  • Guessing Missing Units

  • Expanding from Three Digits

  • Converting Colors to Numbers ■ CONTENTS

  • Determining Component Values with a Multimeter

  • Base Subjects Covered

  • ■ Chapter 6: Robot Line-Following

  • Defining the Course Conditions

  • Surface Materials

  • Course Lighting

  • Defining the Line

  • Curving and Crossing Lines

  • Summarizing Course Conditions

  • Picking the Robot’s Size

  • Seeing Sandwich

  • Examining Sandwich

  • Sandwich Body

  • Obtaining a Kit

  • Building Up

  • ■ Chapter 7: Nine-Volt Batteries

  • Testing Battery Voltage

  • Setting Up a Multimeter for Voltage Testing

  • Interpreting Test Results

  • 9 V Battery Characteristics

  • 9 V Battery Recommendations

  • Recommended

  • Not Recommended

  • Battery Brand Names

  • Using 9 V Batteries in Robots

  • Mounting Batteries

  • Powering Forward

  • ■ Chapter 8: Clips and Test Leads ■ CONTENTS

  • The Gators Are Hungry Tonight

  • Obtaining Hook Clips

  • Testing Jumpers

  • Setting Up a Multimeter for Continuity Testing

  • Testing an Open Connection

  • Testing a Shorted Connection

  • Testing an Alligator Connection (Shorted).............................................................................................

  • Discovering Unintended Connections

  • Plumbing with Jumpers

  • ■ Chapter 9: Resistors

  • Limiting Power with Resistors........................................................................................

  • Obtaining a Resistor Variety Pack

  • Understanding Size and Tolerance

  • Cut It Out

  • Obtaining a Wire Cutter Tool

  • Resistance and Ohms

  • Measuring Resistance

  • Interpreting the Resistance Displayed on the Meter

  • Experiencing Resistance Ranges

  • Looking Up Resistor Values Online

  • Labeling and Storing

  • Obtaining Storage Cases

  • Resisting the Temptation to Skip Ahead

  • ■ Chapter 10: LEDs

  • Learning About LED Attributes......................................................................................

  • LED Sizes

  • LED Shapes

  • LED Lens Clarities ■ CONTENTS

  • LED Viewing Angles

  • LED Colors

  • LED Brightness

  • LED Efficiency

  • Extreme Close Up of an LED

  • Identifying Multicolor LEDs...........................................................................................

  • Bicolor

  • Tricolor or Tri-state

  • Full Color

  • Testing an LED

  • Setting Up a Multimeter for Diode Testing

  • Interpreting LED Test Results

  • Variety Pack..................................................................................................................

  • Brightening Your Way

  • ■ Chapter 11: Power On!

  • Introducing the Parts List

  • Testing the Parts Before Assembly

  • Reading a Schematic

  • Building the Power Indicator Circuit

  • Do You See The Light?

  • Experimenting with the Power Indicator Circuit

  • Understanding the Roles of Each Component

  • Measuring the Power Indicator Circuit

  • Measuring In-Circuit Voltage

  • Measuring Current Flow

  • Calculating Battery Life

  • Don’t Measure Voltage with Probe in Current Terminal

  • Circuit Summary

  • ■ Chapter 12: Solderless Prototyping ■ CONTENTS

  • Needing A Better Way

  • Solderless Breadboards

  • Connecting with Holes

  • Binding Posts

  • Hungry for Breadboards

  • Solderless Breadboard Wire

  • Choosing Jumper Wire

  • Making Your Own Jumper Wire

  • Stripping the Insulation Off of the End of the Wire

  • Cutting the Wire to Length

  • Bending the End of the Wire

  • Making The Connection

  • ■ Chapter 13: Solderless Breadboard Setup

  • Considering Power Sources

  • Obtaining 9 V Battery Snap Connectors

  • Connecting Power to Binding Posts

  • Choosing a Power Switch

  • Understanding SPDT

  • Adding a Power Switch to the Breadboard

  • Connecting Power Buses

  • Adapting Multimeter Probes Using Jumper Wire

  • Connecting the Lower Bus

  • Split Down the Middle

  • Installing a Power Indicator LED

  • Checking Voltages at Certain Points

  • Trimming Leads

  • Demystifying the Robot’s Power Switch

  • Ready for More

  • ■ Chapter 14: Variable Resistors ■ CONTENTS

  • Potentiometers

  • Trimpot................................................................................................................................................

  • Turning the Dial

  • Obtaining Assorted Trimpots

  • Testing Potentiometers

  • Variable Brightness LED Circuit

  • Building the Variable Brightness LED Circuit

  • Brightness Balancing Circuit

  • Building the Brightness Balanced LEDs Circuit

  • Cadmium-Sulfide Photoresistors

  • Obtaining Assorted Photoresistors

  • Experiencing the Variable Resistance of a Photoresistor

  • Light-Controlled Circuit

  • Balanced Brightness-Sensing Circuit

  • Part List for Balanced Brightness-Sensing Circuit

  • Brightness-Sensing Pairs

  • Matching Photoresistors

  • Resistance-Balancing Potentiometer

  • Current-Limiting Resistor

  • Test Points

  • Converting Resistance to Voltage with a Voltage Divider

  • Building the Balanced Brightness-Sensing Circuit

  • Inability to Balance the Brightness-Sensing Circuit

  • ■ Chapter 15: Comparators

  • Voltage Comparator

  • Examining the LM393

  • Obtaining Comparators

  • Brightness Comparator Circuit

  • Comparing a Schematic with a Wiring Diagram

  • Labeling Parts

  • Drawing Connected and Unconnected Wire ■ CONTENTS

  • Understanding the Brightness Comparator Circuit

  • Parts List for the Brightness Comparator Circuit

  • Building the Brightness Comparator Circuit

  • Adding Headlights

  • Understanding the Headlight Circuit’s Two LEDs

  • Building the Headlight Circuit

  • Repeating the Multiple LED Trick

  • Appreciating a Simple Mind

  • ■ Chapter 16: Transistor Switches

  • Defining Negative Power

  • Focusing on the 2907A Transistor

  • Testing Bipolar Transistors with a Multimeter

  • Testing with a Multimeter that Has a Transistor Socket

  • Testing with a Multimeter that Has a Diode Test

  • Bipolar Transistor Test Circuits

  • Examining the Schematic for the PNP Transistor Test Circuit

  • Building the PNP Transistor Test Circuit

  • Examining the Schematic for the NPN Transistor Test Circuit

  • Building the NPN Transistor Test Circuit

  • Brightness Comparator Circuit with Transistors

  • Calculating Current-Limiting Transistors

  • Building the Brightness Comparator Circuit with Transistors

  • Summarizing PNP and NPN Transistors

  • ■ Chapter 17: DC Motors

  • How DC Motors Work

  • Looking Inside an Iron-Core Permanent-Magnet DC Brush Motor

  • Looking Inside an Iron-Core Permanent-Magnet DC Brushless Motor

  • Looking Inside a Coreless Permanent-Magnet DC Brush Motor

  • Simple DC Motor Circuit ■ CONTENTS

  • Selecting a Motor for the Simple DC Motor Circuit

  • Selecting a Battery for the Simple DC Motor Circuit

  • Building the Simple DC Motor Circuit

  • Primary Characteristics of DC Motors

  • Rotational Speed Characteristic of DC Motors....................................................................................

  • Torque Characteristic of DC Motors

  • Voltage Characteristic of DC Motors

  • Current Characteristic of DC Motors

  • Efficiency Characteristic of DC Motors

  • Audible Noise Characteristic of DC Motors

  • Electrical Noise Characteristic of DC Motors

  • Mass Characteristic of DC Motors

  • Dimension Characteristic of DC Motors

  • Summarizing the Characteristics of DC Motors

  • DC Gearhead Motors

  • Looking Inside a Spur Gearhead Motor

  • Describing Gear Ratios

  • Imperfect Speed to Torque Conversion

  • Disadvantages of Gearheads

  • Comparing Planetary Versus Spur Gearhead Motors

  • Choosing a Gearhead Motor

  • Moving Forward

  • ■ Chapter 18: Adding Gearhead Motors

  • Selecting Gearhead Motors

  • Obtaining the Gearhead Motors

  • Inspecting the Gearhead Motor

  • Adding Motors to the Brightness Comparator Circuit

  • Introducing the Diode

  • Building the Motors onto the Brightness Comparator Circuit

  • Completing the Electronics

  • ■ Chapter 19: Wheels............................................................................................ ■ CONTENTS

  • Anatomy of a Wheel

  • Characteristics of Robot Wheels

  • Creamy Air Filling

  • Tire Shapes

  • Tire Width............................................................................................................................................

  • Tread Designs

  • Tire Diameter

  • Selecting Robot Wheels

  • Wheel Choice for Sandwich

  • Determining Minimum and Maximum Diameter

  • Determining the Maximum Diameter Based on Speed

  • My Choice of Wheels for Sandwich

  • Alternative Choices of Wheels for Sandwich

  • Cleaning Tires

  • Rolling Along

  • ■ Chapter 20: Coupler

  • Alternatives

  • Making Couplers If You Have Metal-Working Equipment

  • Printing Couplers

  • Tubing

  • Choosing Between Brass and Aluminum Tubing

  • Specifying and Obtaining Tubing Sizes

  • Measuring and Cutting the Tubing

  • Determining and Marking Tube Lengths

  • Cutting Tubing

  • Finishing the Cut by Sanding

  • Testing the Cut Pieces

  • LEGO Cross Axles

  • Selecting a LEGO Cross Axle Length

  • Obtaining LEGO Cross Axles

  • Gluing the Coupler Together ■ CONTENTS

  • Coming Unglued

  • Using Epoxy

  • Adding a Setscrew to the Coupler

  • Marking a Hole for the Setscrew

  • Drill Press

  • Drill-Press Vise

  • Drilling the Hole for the Setscrew

  • Tapping the Hole for the Setscrew

  • Inserting the Setscrew

  • Admiring the Coupler

  • ■ Chapter 21: Soldering Equipment

  • Solder Wire

  • Flux

  • Soldering Iron

  • Soldering Stand

  • Soldering Sponge

  • Helping-Hand Tool

  • Desoldering Vacuum Tools............................................................................................

  • Steps of a Typical Soldering Session

  • Get Ready to Solder

  • ■ Chapter 22: Soldering and Connecting

  • Putting Together the Motors and Switches

  • Putting Together the Motors

  • Putting Together the Line-Following Switch

  • Putting Together the Tube LED Circuit

  • Finishing Up

  • Soldering Experience

  • ■ Chapter 23: The Motherboard ■ CONTENTS

  • The Line-Following Circuit

  • Tweaking For Better Performance

  • Point-to-Point Soldering Versus a Printed Circuit Board.....................................................................

  • Point-to-Point Soldering the Line-Following Circuit

  • Testing the Robot’s Electronics

  • The Dangers of a Low-Resistance Circuit

  • Checking for Unsoldered Leads

  • Checking All Leads that Connect Directly to Positive Voltage

  • Measuring the Resistance of the Entire Circuit

  • Measuring the Voltage Drop

  • Reheating Solder Joints......................................................................................................................

  • Holding Your Breath

  • ■ Chapter 24: Body Building

  • Approaching Robot Bodies

  • Ethereal Drafting—Thinking About the Robot

  • Vision Revision—Accepting Constraints Based on Available Parts

  • Designing Custom Bodies

  • Printing in 3D

  • Embracing Prefabricated Platforms

  • Transforming the Sandwich Container

  • Creating Motor Holes

  • Mounting the Motors

  • Creating the Motor Tube

  • Installing the Motors and Tube

  • Adding the Switches and Battery Holder

  • Adding the Circuit Board

  • Drilling Holes for the Trimpots

  • Carving Out a Window in the Container Lid

  • Finishing Touches

  • Ready to Roll

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