204 DESALINATION
has a lower pressure than the saturation pressure of pure
water. It will, therefore, in losing the superheat, condense
at a lower temperature than the boiling point of the solu-
tion. If this vapor is compressed to a higher pressure, the
energy input results in a rise in temperature. With sufficient
rise in pressure and temperature, the recompressed vapor
might be used as a source of heat for evaporating the same
salt solution.
Heat needs to be supplied to the system only at the start-
up for elevating the temperature of the solution to the boiling
point. Once boiling has started, it is maintained by the exter-
nal supply of power and no more by the addition of heat as
the cycle is repeated.
Vapor compression distillation accounts only 3.7% of
total world wide desalination capacities and about 6.2% of
distillation processes, for units producing 100 m^3 /d or more
fresh water. Daily productivity is 686,500 m^3 /d.^5
The energy source may be mechanical or electrical
power to drive the compressors for mechanical vapor com-
pression. Thermal vapor compression, or “thermocompres-
sion,” uses high pressure steam to compress the vapors to
higher temperatures. Vacuum vapor compression uses elec-
tric or waste heat to reheat the vapors, circulating by the use
of a blower.
Mechanical Vapor Compression (MVC) The MVC process
uses compressors to reheat the vapors to higher tempera-
tures. High or low pressure compressors are used, depending
on the capacity of the system. As high capacity plants have
many stages, the necessary temperature is higher and they
are high pressure compressors. Low capacity plants use low
pressure compressors. The higher the compression pressure,
the smaller is the volume of the compressor and that of the
vapor. Due to high temperatures, high capacity MVC plants
are prone to scale formation.
Figure 7 presents the flow-sheet of a four-stage mechani-
cal vapor compression evaporator and the T-S diagram of the
thermodynamic operation.^20
Thermocompression Thermocompression uses high pres-
sure steam ejector to re-heat the vapors released from the
last stage. Figure 8 gives a typical two stage thermal vapor
compression diagram.
Another type of thermal vapor compression operates
under vacuum inside the evaporation chamber. The low pres-
sure vapors are circulated by a vapor blower and heated by
electric heater, hot water or hot gas, according to the avail-
able heat source. A suitable adaptor for the various heat
sources is necessary.
FRESH WATER
SEAWATER FEED
BRINE BLOW-
DOWN
DECARB-
ONATOR
COOLING WATER
OUT
CONDEN-
SER
COOLING
WATER IN
VENT
SEAWATER BRINE BRINE
BOILER
STEAM
CONDENSATE
PREHEATED FEED
WATER
B
B
A
A
AIR
VENT
CO 2 ,
D D D D
C C CC
F
1 2 N–1 N
FIGURE 5 Flow diagram of a multiple-effect-evaporator for seawater desalination, of the falling type. Seawater is preheated in the heaters
C and pumped on the top of the first evaporator No. 1, from where falls down inside the vertically oriented tubes B. A thin film of brine is
formed inside (detail A and B). In the first effect steam from the boiler forms a thin film of condensate outside the tubes. In the following
effects the vapors of each effect condenses outside the tubes of the next effect. The rest of the space of the evaporator is then filled with
water vapors. The brine accumulates in the bottom of the evaporator from where is fed to the next effect by the pumps D. A distributor cap
is fitted on each tube to ensure even distribution of the brine. The produced fresh water is used to preheat the seawater fed in the heaters C.
Part of the seawater is acid treated and a decarbonator F, is used for the removal of air and CO 2.
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