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ELECTROSTATIC PRECIPITATION
This article deals with high efficiency (99.5%) particu-
late removal techniques often required of modern central sta-
tion power plants. The reader is also referred to the article
“Particulate Removal” for a discussion of control methods
including those used when more moderate conditions apply.
Electric power companies are required to analyze
proposals for, and subsequently to purchase, electrostatic
precipitators based on cost and performance.
The basic design factors which determine the collection
efficiency are the collecting plate area, the velocity of the gas,
the time that the gases are in contact with the discharge wires
and collecting plates, and the electrical system supplying the
useful power to the flue gas. It is the differences in these fac-
tors in the manufacturers’ proposals that give the engineer the
most trouble in choosing the precipitator that will continually
produce the required efficiency. The amount of useful power,
and therefore the collection efficiency, is primarily determined
by the number of active high tension electrical bus sections
into which the precipitator is divided (see Figure 1).
The collection efficiency of a precipitator is closely
related to the useful amount of electrical power than can
be supplied to the precipitator, the greater the useful power,
the higher the efficiency. If we imagine a precipitator with
all the discharge wires being supplied by one power source
through a single cable, the highest voltage that could be
maintained between the wires and the collecting plates
would be limited by the first wire to spark excessively. The
reason that one wire may spark excessively before another
is due to many factors including uneven distribution of the
gas and dust as they enter the precipitator, uneven build up
of ash on the wires and plates, mechanical misalignment of
the wires or plates and the fact that the collection process
produces a different amount of ash in the gas at the entrance
and discharge end of the precipitator. Even if all the wires
spark, at the same voltage, there is an appreciable loss in
efficiency due to lowered voltage in the wires operating in
parallel because the excessive sparks from one wire affect
all the others.
From this it is evident that the ideal precipitator would be
one in which each wire has its own stabilization control and
power source, but this, of course, would not be economically
feasible. Somewhere between these extremes is the practical
number of power sources or electrical bus sections that will
continually produce the desired efficiency.
Figure 1 shows the efficiency curve which may be used in
preparing specification and predicting actual operating efficiency.
This relationship between efficiency and active bus sections has
been referred to by White^2 as the “Ramsdell Equation.”
An active bus section refers to a separately energized
precipitator section where a transient electrical disturbance
in a given section is not reflected in any other section. This
condition exists when either one section is energized by
a single rectifier or when two sections are energized by a
double half wave rectifier.
A design criterion or an equation for the physical sizing of
precipitation is required. A curve based on Con Edison’s own
experience and that of other utilities is presented in Figure 2.
BUS SECTIONS PER 100,000 CMF
B
1
50
60
70
80
90
95
96
97
98
99
99.5
2345
COLLECTION EFFICIENCY, Ep, PERCENT
ELECTROSTATIC PRECIPITATOR
COLLECTION EFFICIENCY
Ep = 1–e–RB R = 1.3*
* CON EDISON
1.0% SULPHUR
300°F
FIGURE 1
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