Labor 55
EXAMPLE 7-2 LABOR HOURS
Type of work—8'' 8'' 16'' Concrete Masonry Units—
Decorative
Historical productivity rate—0.1 labor hours per sf
Productivity factor—1.1
Crew—three masons and two helpers
Labor hours 1,000 sf0.10 labor hours per sf
100 labor hours
Adjusted labor hours 100 labor hours 1.1
110 labor hours
Sixty percent (3/5) of the hours will be performed by masons and
40 percent (2/5) will be performed by their helpers.
Mason labor hours 0.60 110 labor hours
66 labor hours
Mason helper labor hours 0.40 110 labor hours
44 labor hours
Another method of determining the productivity rate is
cycle time analysis, which is used when the work is performed
in a repeatable cycle. An example of a cycle is a truck hauling
earthen materials from the borrow pit to the job site and
returning to the borrow pit to make a second trip. Cycle time
analysis is used extensively in excavation estimating. Cycle
time analysis is performed by timing a number of cycles, ide-
ally at least 30. Using the average cycle time (in minutes), the
productivity rate is calculated using Formula 7-4. The average
cycle time is determined by summing the cycle time and by
dividing the sum by the number of observations. The produc-
tivity factor is the same as the productivity factor used in
Formula 7-3. The crew size is the number of people in the crew
and determines the number of labor hours per clock hour. The
system efficiency takes into account that workers seldom work
a full 60 minutes per hour. Typical system efficiencies range
from 30 to 50 minutes per hour. The quantity per cycle is the
number of units of work produced by one cycle.
Productivity Rate Formula 7-4
EXAMPLE 7-3 PRODUCTIVITY RATE USING
CYCLE TIME
Type of work—Hauling materials from the borrow pit
Average cycle time—35 minutes
Truck capacity—17 tons
Crew—One driver
Productivity factor—0.95
System efficiency—45 minutes per hour
Productivity rate 0.0435 labor hours per ton
Productivity rate
35 minutes0.95 1
45 minutes per hour 17 tons
Average cycle timeProductivity factorCrew size
System efficiencyQuantity per cycle
Productivity rate
When the work is performed linearly (such as paving or
striping a road, placing a concrete curb using slip-forming
machine, or grading a road), the rate of progress may be used
to determine the productivity rate. The productivity rate is
calculated using Formula 7-5. The quantity is the quantity of
work to be performed; in the case of placing concrete curb, it
would be the length (in feet) of the curb to be placed with the
slip-forming machine. The rate of progress is the number of
units of work that can be performed by the crew each minute
when they are performing the work. In the case of placing a
concrete curb, the rate of progress would be the number of
feet of curb that is placed in one minute. The travel time is
the time (in minutes) that the equipment is not working
because it is being moved from one section of work to
another section of work. In the case of placing the concrete
curb, sections of curb will be left out where there is a tight
radius or a driveway approach. The travel time would be the
time it takes to move the equipment forward through the
driveway approaches and sections where the curb is not being
placed by the machine. The crew size is the number of people
in the crew and determines the number of labor hours per
clock hour. The system efficiency takes into account that
workers seldom work a full 60 minutes per hour. Typical sys-
tem efficiencies range from 30 to 50 minutes per hour.
Productivity Rate Formula 7-5
EXAMPLE 7-4 PRODUCTIVITY RATE USING RATE
OF PROGRESS
Type of work—Slip forming concrete curb
Quantity—2,200
Number of approaches—30 each @ 3 minutes each
Number of curves—5 each @ 5 minutes each
Rate of progress—3per minute
Crew—One operator and two helpers
Productivity factor—0.95
System efficiency—45 minutes per hour
When company data are not available, data from published
sources can be used. Figure 7.1 shows the productivity and
costs for concrete unit masonry from R.S. Means Building
Construction Cost Data. From Figure 7.1, we see that the
Productivity rate0.0257 labor hours per foot
Productivity rate
a
2,200
3 feet per minute
115 minutesb 3
45 minutes per hour2,200
115 minutes
Travel time 30 3 minutes 5 5 minutes
a
Quantity
Rate of progress
Travel timebCrew size
System efficiencyQuantity
Productivity rate