ENGINE AND ENGINE OVERHAUL 3-3
ENGINE MECHANICAL SPECIFICATIONS
Description English Specifications Metric Specifications
Camshaft continued:
Journal diameter
Circle runout
1.061 4-1 .0620 inch
0.0024 inch
26.959-26.975mm
0.06mm
Cam lobe height
intake
exhaust
1.7839-1 .787 inch
1.7740-1. 7779 inch
45.31 -45.41 mm
45.06-45. 16mm
Camshaft gear backlash
STD
limit
Camshaft gear spring end free distance
0.0008-0.0079 inch
0.01 88 inch
0.886-0.902 inch
0.020-0.200mm
0.30mm
22.5-22.9mm
Valve lifter
Lifter diameter
Lifter bore diameter
1.21 91 -1.21 95 inch
1.2205-1.2211 inch
30.966-30.976mm
31 .000-31. 01 6mm
Oil clearance
STD
limit
0.0009-0.0020 inch
0.0028 inch
0.24-0.50mm
0.07mm
Exhaust and intake manifolds
Surface limit 0.01^6 inch 0.4mm
Chain and sprocket
Elongation
limit No. 1 chain 16 links
No. 2 chain 18 links
5.772 inch
5.531 inch
146.0mm
140.5mm
Crankshaft sprocket wear
limit No. 1 chain 16 links
No. 2 chain 18 links
Camshaft sprocket wear
Idle gear sprocket wear
Chain damper and slipper
Cylinder block
Head surface warpage
Cylinder bore
1991-93
1994-97
2.339 inch
2.752 inch
4.480 inch
2.244 inch
0.039 inch
0.0020 inch
3.7398-3.7402 inch
3.7398-3.7403 inch
59.4mm
69.9mm
113.8mm
57.0mm
1.0mm
0.05mm
94.99-95.00mm
94.990-95.003mm
Bore wear
STD
OS 0.50
Taper
Out-of-round
3.745 inch
3.7622 inch
0.0004 inch
0.0008 inch
95.06mm
95.56mm
0.01mm
0.02mm
Block main journal bore
STD No. 1 1991-93
No. 2 1991-93
No. 3 1991-93
U/S 0.25 1991-93
2.5198-2.5201 inch
2.5201 -2.5203 inch
2.5203-2.5205 inch
2.51 97-2.5206 inch
64.004-64.01 Omm
64.01 1-64.01 6mm
64.01 7-64.022mm
64.000-64.024mm
Main bearing bolt outside diameter
STD 1994-97
maximum 1994-97
0.4236-0.431 9 inch
0.4094 inch
10.76-1 0.97mm
10.40mm
Piston and Rings
Piston diameter
STD
0/S 0.50
Piston-to-cylinder clearance
3.7382-3.7386 inch
3.7579-3.7583 inch
0.001 2-0.0020 inch
94.95-94.96mm
95.45-95.46mm
0.03-0.05mm