6-8 CHASSIS ELECTRICAL
- Operate the circuit and check the voltage prior to the first component
(load). - There should be little or no voltage drop in the circuit prior to tjfie
first component. If a voltage drop exists, the wire or connectors in the cir-
cuit are suspect. - While operating the first component in the circuit, probe the gr und
side of the component with the positive meter lead and observe the v< Itage
readings. A small voltage drop should be noticed. This voltage drop i
caused by the resistance of the component. - Repeat the test for each component (load) down the circuit.
- If a large voltage drop is noticed, the preceding component, wi |3 or
connector is suspect.
RESISTANCE
I See Figures 12 and 13
WARNING
he
Che
Never use an ohmmeter with power applied to the circuit. 1
ohmmeter is designed to operate on its own power supply,
normal 12 volt automotive electrical system current could dam-
age the meter!
- Isolate the circuit from the vehicle's power source.
- Ensure that the ignition key is OFF when disconnecting any co hpo-
nents or the battery. - Where necessary, also isolate at least one side of the circuit to
checked, in order to avoid reading parallel resistance's. Parallel circui
resistance's will always give a lower reading than the actual resistance! of
either of the branches.
- Connect the meter leads to both sides of the circuit (wire or coijnpo-
nent) and read the actual measured ohms on the meter scale. Make sJire the
selector switch is set to the proper ohm scale for the circuit being tesf ;d, to
avoid misreading the ohmmeter test value.
Fig. 12 Checking the resistance of a coolant temperature sen or
with an ohmmeter. Reading is 1.04 kilohms
Wire and Connector Repair
Almost anyone can replace damaged wires, as long as the proper tools
and parts are available. Automotive wire and terminals are available to fit
almost any need. Even the specialized weatherproof, molded and hard shell
connectors are now available from aftermarket suppliers.
Be sure the ends of all the wires are fitted with the proper terminal
hardware and connectors. Wrapping a wire around a stud is never a per-
manent solution and will only cause trouble later. Replace wires one at a
time to avoid confusion. Always route wires exactly the same as the fac-
tory.
'•If connector repair is necessary, only attempt it if you have the
proper tools. Weatherproof and hard shell connectors require spe-
cial tools to release the pins inside the connector. Attempting to
repair these connectors with conventional hand tools will damage
them.
Fig. 13 Spark plug wires can be checked for excessive resis-
tance using an ohmmeter