2-4 ENGINE ELECTRICAL
0.2 - 0.5mm
Fig. 8 Measure the air gap in this position with a non-ferro is
feeler gauge—2TZ-FZE engines
Fig. 9 Using an ohmmeter to test the primary resistance of the
positive and negative terminals on the ignition coil
- Turn the crankshaft (a socket wrench on the front pulley bolt fnay be
used to do this) until a tooth on the signal rotor aligns with the projection
of the pick-up coil. - Using a non-ferrous feeler gauge (brass, copper or plastic) rrjeasure
the gap between the signal rotor and the pick-up coil projection. DO; NOT
USE AND ORDINARY METAL FEELER GAUGE! The gauge should ji$t touch
either side of the gap (snug fit). The acceptable range for the air gap is as
follows:
. 1991-92 models—0.008-0.016 inch (0.20-0.40mm)
. 1993-97 models—0.008-0.020 inch (0.20-0.50mm) - If the air gap is not within specifications, replace the IIA distributor
housing. - Check to make sure the housing gasket is in position on the dousing.
- Install the rotor.
- Install the distributor cap with attached wiring. Attach the capito the
housing and tighten the hold-down bolts.
Ignition Coil
TESTING
I See Figures 9 and 10
- Disconnect the negative battery cable.
- Disconnect the plug wire from the ignition coil. A clip is on tr
the wire, release the clip and pull to separate. - Clean and inspect for the following on the coil:
- Cracks or damages
- Check the terminals for carbon tracks
- Check the coil wire for holes or carbon deposits and corrosior
- Using an ohmmeter, check the primary resistance between
positive and negative terminals. Resistance should be as follows
cold:
- 1991—0.4-0.5 ohms.
- 1992—0.3-0.6 ohms
- 1993-97—0.36-0.55 ohms
- If the resistance is not within specifications, replace the coil.
- To check the secondary resistance, measure the resistance be
the positive terminal of the coil and the terminal. Resistance should
within the following when cold:
- 1991—10-14 kilohms.
- 1992-93—9-15 kilohms
- 1994-97—9.0-15.4 kilohms
Fig. 10 Secondary resistance is check by testing the high-ten-
sion terminal and positive leads
tip of
e
hen
/veen
e
- If the resistance is not within specifications, replace the coil.
- Connect the negative battery cable and reset any digital eguipment
such as the radio.
REMOVAL & INSTALLATION
I See Figures 11,12,13 and 14
The ignition coil is located under the passenger side floor near the dis-
tributor. Access is better from under the vehicle.
- Turn the ignition key to the OFF position. Disconnect the negative
battery cable. - Remove the exhaust pipe heat insulator if necessary.
- Disconnect the high tension wire (running between the coil and the
distributor) from the coil. - Disconnect the low tension wires from the coil.
- Loosen the coil bracket and remove the coil.
To install: - Install the new coil and secure the bracket.
- Attach the low tension wires first, then the coil wire.
- Install the exhaust heat insulator if removed.