82 Making doors and doorframes
(b) and (c) below; 2) raised and fielded panels, as at
Figures 5.1(b) and (d) – section B- B – above (and in
Chapter 3); 3) bead- and- butt panels and bead- flush
panels. This final type of door panel is (or was) quite
commonly used for exterior doors and is illustrated
below. Such panels were used in good- quality half-
glazed doors, below the middle rail and four- panelled
doors, via two muntins. Basically, the panels are of
21mm par solid timber, tongued and grooved into the
stiles, rails and muntins to achieve a flush appearance
on the door’s exterior face. The bead- and- butt panel
is so- called because the tongued edges that abut the
stiles (and the muntin) are stuck- moulded with a
bead- shape mould, as illustrated at (e) below – and
the top and bottom tongued edges butt up squarely to
the horizontal rails, as illustrated at (a) and (b) below.
The so- called bead- flush panel varies with regard to
companies. The sectional views illustrated above show
seals in use.
Typical door- panel mouldings
Figures 5.7(a)(b)(c): Although the inner edges of
door stiles and rails can of course have a square finish
(which has a certain simplistic appeal) and only be
grooved for panels, they are usually moulded. The
three most common types are illustrated below:
Types of door- panels
Figures 5.8(a)(b)(c)(d)(e): The most common types of
door- panels are 1) inset panels, embellished with stuck
or planted perimeter mouldings, as at Figures 5.7(a),
Figure 5.7 Part horizontal sections through the stiles and panels of doors, showing so- called ‘stuck’ ovolo mouldings at
(a); ‘planted’ Grecian ogee mouldings at (b); and a ‘planted’ torus/cavetto- shaped bolection moulding at (c) on one
side, with a square- edged stile on the other. Note that the planted mouldings above – to allow for thermal movement
between the separate components – should be diagonally pinned into the door, not the panels. However, large bolection
mouldings used with raised- and- fielded panels on each side of a door, are usually slot- screwed through the panels from
the interior side and the interior (covering) moulds are only pinned into the door’s edges.
(a) (b) (c)
(e)
(a) (c) (b) (d)
Figures 5.8 (a) to (e): These part vertical, part horizontal sections and the two part elevations show the bead- and- butt
details at (a), (b) and (e) – and the bead- flush details at (c), (d) and (e). Note that bead- flush panels (showing mitred
beads around all four edges) present an impractical joinery- task if the panels are stuck- moulded (as at (e) above) on their
vertical, long- grain edges. This is because the top- and bottom- edges of the panels, that require cross- rebating (as at (c)
above), would be obstructed for ‘run- on’ and ‘run- off’ rebating by the moulded edges that must remain (to be mitred).
Stopped- rebates and chisel- pared mitres would have to be tediously made. The solution, therefore, in my view, would be
to omit the stuck moulds and run a mitred, planted mould all round (as at (c) above).