Root Cause Analysis

(mmpvcentral) #1

APPENDICES


A. Answer Keys


1. Check for Understanding


# Answer


  1. lost opportunities; increased risk

  2. True

  3. Any of the following:

    • Sequence of Events

    • Event and Causal Factor Analysis (ECF)



  4. Any of the following:

    • Five Why, Root Cause Problem Elimination (RCPE)

    • Fault Tree Analysis (FTA)

    • Logic Tree Analysis (LTA)

    • Cause and Effect

    • Failure Modes, Effects, and Criticality Analysis (FMECA)



  5. Five Why

  6. Event and Causal Factor Analysis (ECF)

  7. Change Analysis

  8. Fault Tree Analysis (FTA)

  9. Five Why

  10. Cause and Effect/Ishikawa/Fishbone Diagram

  11. Methods, Materials, Manpower Machinery, Measurements, and
    Environment

  12. Failure Modes, Effects, and Criticality Analysis (FMECA)

  13. The RPN is the product of the likelihood that the failure will occur, the
    likelihood that the failure can be detected, and the severity damage
    that a failure may cause. (or its equivalent formula).

  14. Sequence of Events displaying the sequence of events leading to a
    particular failure or event in a graphical manner on a single path while
    ECF displays the same but on multiple paths.

  15. Five Why asks Why questions after problem is identified while RCPE
    asks How Can questions.


# Answer


  1. FTA is an expansion of the Five Why method by adding branches to the
    initial ‘why’ tree. This method looks for actions and conditions.

  2. Both methods look at undesirable results in a branched method but LTA
    does so with the addition of logic statements (‘Ands’ and ‘Ors’).


2. Change Analysis Exercise – The Anchor And My Tugboat


Change Factor Difference/Change Effect Questions to Answer
What
Anchor falling on
tugboat

Damaged
equipment and
injured personnel

Any primary
equipment failure
led to anchor falling
inadvertently?

(Conditions, occurrence,
activity, equipment)

When
Time of occurrence -
time of day/week

Ship and tugboat
personnel
stressed or not in
appropriate state
of mind

What was likely
state of mind of
personnel at time
of incident?

(Occurred, identified,
plant status, schedule)

Where


  1. Event occurrence
    in fog/ reduced
    visibility conditions

  2. Unfamiliar ship in
    unfamiliar port

  3. Tugboat
    obscured

  4. Unfamilarity
    with
    surroundings

  5. Validate adverse
    weather conditions.

  6. Check shipping
    manifest and port
    reports/
    documentation


(Physical location,
environmental conditions)

How (^) 1. Tugboat should not
be directly under the
anchor 2. Lack
of/miscommunication
between vessels 3.
Release of anchor
while ship is being
maneuvered



  1. Tugboat in
    wrong location

  2. Inability to
    prevent adverse
    consequence
    from happening

  3. Anchor falls on
    tugboat

  4. SOP? 2. Was
    communication
    method ineffective
    or not used? 3.
    Failed brake on
    anchor?


(Work practice,
ommission, extraneous
action, out of sequence
procedure)
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