- PREFACE
- Scope
- Target Audience
- Prerequisites
- Testing/Certification
- Reference List:
- Technical Requirements
- Aim of the Workbook
- Learning Objectives
- Schedule
- Conventions
- LEARNING PROGRAM OVERVIEW
- The DMAIC Model
- Practical Application Requirements (PAR)
- NAVIGATE THE LEARNING MANAGEMENT SYSTEM
- Problem Solving
- Root Cause Analysis versus Shallow Cause Analysis: What’s the Difference?
- ROOT CAUSE ANALYSIS PROCESS WITH A3 DOCUMENTATION
- ROOT CAUSE ANALYSIS T3 TOOLS
- Pre-Analysis
- Design and Application Review (DAR)
- Change Analysis
- Trees Tools (Cause Analysis/Transitional CA)
- 5 Why
- Fault Tree Analysis (FTA)/Cause Map
- Logic Tree Analysis (LTA)
- Time Tools (Change Analysis)
- Sequence of Events Analysis
- Event & Causal Factor (ECF) Analysis
- Transparency Tools
- Cause & Effect Analysis (Ishikawa or fishbone diagram)
- Failure Modes and Effects Analysis (FMEA)
- Failure Modes and Effects and Criticality Analysis (FMECA)
- Pre-Analysis
- FAILURE MECHANISM
- VIBRATION ANALYSIS
- FAILURE MODE..............................................................................................................................................................
- Bearing Defect
- Misalignment
- Imbalance
- Structural Looseness
- Worn Gears
- Electrical Fault
- Surface Fatigue
- Abrasive Wear
- Excessive Belt Tension.........................................................................................................................................
- Loose Connection
- Worn Contactor
- Worn Liner
- Tank Sediment
- GLOSSARY
- APPENDICES
- A. Answer Keys
- Check for Understanding
- Change Analysis Exercise – The Anchor And My Tugboat
- B. Diagrams
- Design FMEA Block Diagram Example
- FMEA Form
- Example of Completed FMEA Form
- C. Annex
- Summary Procedures for FMEA and FMECA
- A. Answer Keys
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