The Economist February 12th 2022 Business 55
missioncritical to many industrial supply
chains as semiconductors are.
It is no surprise that Japan, a famously
robotloving place, has spawned a strong
Automation Inc. Justintime manufactur
ing, pioneered by efficiencyobsessed Jap
anese companies such as Toyota in car
making or Panasonic in consumer elec
tronics, has involved replacing humans
with machines for decades. This source of
competitive advantage became an existen
tial necessity for domestic manufacturers
after Japan’s workingage population be
gan to shrink in the 1990s. Today it is be
coming one for other rich countries as they
enter demographic dotage. Keyence and
smcnow derive more than half their rev
enues from abroad. Fanuc and Lasertec are
even more international, with more than
80% of sales coming from overseas.
Some of the new foreign demand is the
result of the world’s insatiable hunger for
computer chips. smc, which sells pneu
matic control devices to chipmakers, has
seen its business boom, especially as
places including America and Europe (see
next article) strive to bring more semicon
ductor production home, says Masahiro
Ota, who sits on smc’s board. Lasertec en
joys a nearmonopoly on inspection tools
for the most advanced semiconductor
photomasks—plates through which cir
cuit patterns are etched onto silicon wa
fers. Its share price has ballooned fourfold
since the start of 2020, making it one of the
bestperforming bluechip stocks in Asia.
Keyence’s precision sensors are likewise
crucial for the detection of flaws in semi
conductor surfaces.
The companies’ devices are, of course,
also handy in other sectors. Fanuc, which
makes large factoryfloor robotic arms, has
long been a fixture of car assembly lines.
Mike Cicco, who runs Fanuc’s American
operations, notes that the development of
electric cars requires a range of new capa
bilities on the part of carmakers—and that
in turn necessitates new types of robot. Fa
nuc expects to supply Ford’s factory in Co
logne, in Germany, with 500 robots this
year as the plant becomes the Ford Cologne
Electrification Centre.
Being indispensable has proved to be
lucrative. All four stars of Japan’s automa
tionindustrial complex boast operating
profit margins of over 20%. That of
Keyence, the most profitable of the lot, ex
ceeds 50%. The firm has reported record
net profits in each of the past three quar
ters. Like chip firms such as Nvidia,
Keyence does not manufacture products
but rather designs them and assists cus
tomers in deploying them in their fac
tories. Lasertec, too, does little of its own
manufacturing. This capitallight ap
proach helps sustain profits. Keyence
spends just 3% of its net sales on research
and development (r&d). Similarly, smc
spendsaround4%.Fanucdoesmakeal
mostallitsproductsindependentlyand
investsmoreinproductioncapacityand
r&d. Butit usesthatcapitalefficiently,not
least,asbefitsa robotmaker,bydeploying
plentyofitsownrobotstobuildrobotsfor
customers.Itsbiggest“lightsout”factory
canrunformorethanamonthwithno
priceyhumanoperatorsaround.
Japan’s automation firms also owe
someoftheirsuccesstocorporateculture.
smcmaintainsa networkof6,000sales
peoplewhodoubleassystemsengineers
with indepth knowledge of customers’
equipment.Keyenceusesnomiddlemen
tosellitsproducts,relyingentirelyonits
ownsalesforce.Aswithsmc, manyareen
gineers,whospenda lotoftimeoncus
tomers’factoryfloorsidentifyingniggles
andtweaksthatmightotherwisegounno
ticed.Theyarerewardedhandsomelyfor
theirefforts.Nikkei,a Japanesepublisher,
reportsthataveragesalariesatKeyenceex
ceeded$150,000inthelastfiscalyear.
Theautomationstars,likeJapanIncas
awhole, tendto be less generouswith
shareholders.Mostsit onpilesofcash;
Keyenceheldover$10bnincurrentassets
in the last financial year.The reserved
characterofthecompaniesandtheirtight
fistednessissowellestablishedthatsome
investorssayanysuddenshiftsinthatatti
tudemaybea signofbigandpossiblyun
welcomechangesatthefirms.
Investors haveto relyonsuchrune
readingbecauseitisnotalwaysclearwhat
isgoingoninsidethecompanies,atleast
by contemporary Western standards of
openshareholderrelations.smc’s“tradi
tionalJapaneseapproachtocorporatego
vernance”, as Baillie Gifford, a techfo
cusedBritishassetmanager,delicatelyput
itin2020,offersonlylimitedengagement
with shareholders. One asset manager
with a stake in Keyence reports never
speakingdirectlywithitsmanagement.
Asthecompaniesbecomeevermorein
ternational,theywillfacepressuretobe
morecandid—andlessfrugal,bothwith
payoutstoshareholdersandwithinvest
ments.Fanucincreaseditsdividendsharp
lyin 2015 underpressurefromThirdPoint,
anAmericanactivisthedgefund.AsJapan
becomeslessaverseto gadflyinvestors,
AutomationIncshouldexpectmoresuch
calls.To maintaintheirinnovativeedge,
meanwhile,thefirmsmayneedtospend
considerablymoreonr&d. Amidtechin
flected geopolitical tensions with the
West,Chinawantstoreduceitsrelianceon
foreign suppliers of all manner of ad
vancedtechnology,includingrobotics.If
successful,theChinesestrategywouldat
oncedeprivetheJapanesefirmsofabig
marketandcreatenewglobalrivals.Be
comingindispensableisonething.Staying
soisquiteanother.n
J, robot
Sources:InternationalFederationofRobotics;
RefinitivDatastream;Bloomberg
*FinancialyearsendingMarchorJune
300
200
100
0
22192017
Marketcapitalisation
$bn
Keyence FANUC SMC Lasertec
Japan,selectedautomation-equipment
manufacturers
60
40
20
0
21192017
Operatingmargin*
%
Industrial-robot production, 22, % of total
Restof
world 30
Germany 6
South
Korea 7
China 1
Japan 4
Armed and ready