- Check to determine if the fish are
washed with a spray after evisceration
and periodically throughout the process
prior to packaging. - Determine the method and speed of
freezing or frozen fish and fish products. - Check the use of rodenticides and
insecticides to assured that no contami-
nation occurs. - Observe handling from boats to fin-
ished package and observe any signifi-
cant objectionable conditions.
Manufacturing Inspection
The following manufacturing inspection
suggestions were adapted from those pro-
vided by Stanfield (2003):
- The flow plan and manufacturing pro-
cedure should be evaluated. - Processing equipment should be evalu-
ated for construction, materials, and
ease of cleaning. - Equipment cleaning and sanitizing pro-
cedures should be observed and evalu-
ated to determine their adequacy. - All butchering procedures should be
observed and evaluated. - Water source should be determined and
evaluated to confirm that only potable
water from an improved source should
be utilized. - If a long production delay occurs dur-
ing processing fish at room tempera-
ture, the product should be checked for
decomposition. - All handling steps and intermediate
steps in processing that may cause con-
tamination should be examined. - Holding times and temperatures during
processing should be determined. - If battering and/or breading of fish are
involved, the process should be reviewed
carefully, including temperature and pos-
sible contamination sources.
10. Compliance with good manufacturing
practices (GMP) should be evaluated.
Personnel Allocations
In addition to the need for adequate clean-
ing methods and seafood facilities, a well-
qualified sanitarian is required. Although
the seafood plant manager is ultimately
responsible for an effective sanitation pro-
gram and the production of wholesome
products, sanitation employees who are
trained to maintain a clean plant must be
provided. Employees should be adequately
instructed in seafood product knowledge
and in proper sanitary techniques, so that
they are informed of the importance of the
effect of proper sanitation on product whole-
someness. Any employee with a contagious
illness should not work around processing
areas, even during cleanup (see Chapter 6 for
further discussion related to employee health
requirements).
The typical seafood processing plant
should have one or more employees respon-
sible for daily inspection of all equipment
and processing areas for hygienic conditions.
Any sanitation deficiencies should be cor-
rected before production operations are
initiated.
Cleaning Schedule
A cleaning schedule with sequential clean-
ing steps is essential. The schedule should be
adopted for each area of the plant and
should be followed. Continuous-use equip-
ment, such as conveyors, flumes, filleting
machines, batter and breading machines,
cookers, and tunnel freezers, should be
cleaned at the end of each production shift.
If there are no refrigerated areas, batter
machines and other equipment in contact
with milk or egg products should be cleaned
at 4-hour intervals by draining the batter,
flushing the batter reservoir with clean water,
and subsequently applying a sanitizer. At the
Seafood Plant Sanitation 331